Industrial cooling solutions for big plants

Sandy596801 30 views 87 slides Jun 03, 2024
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About This Presentation

ENCON, Asset management control, monitoring & management


Slide Content

ENCON GROUP -INDIA
TO
ENJOYTOMORROW
CONSERVETODAY

What Keeps Plant Owners Awake At Night?
Maintenance
Shutdowns
Shutdowns which are
unscheduled or occur due
to a breakdown is the
number 1 factor of
concern of plant teams.
Bottomline
Growth
Successfully tackling all
previous concerns lead to
improving the P&L
statement. The opposite
leads to erosion of
monetary value.
Equipment
Reliability
Maintaining high
equipment reliability is
necessary to ensure
operational reliability.
Cost
Leadership
Operational
Efficiency
Plant Heads are tasked to
ensure their processes run
at the max permissible
level of efficiency.
These are the problems we have seen Plant Heads and their Management
encounter across various industries
This holds especially true in the process of cooling operations
Keeping manufacturing
and process costs at the
very minimum is also key.

It’s the small steps that lead to success. And
success is no small feat.
Aditya Vikram Birla

ENCON GROUP -INDIA
Encon is the go-to brand when it comes to solving the problems of
operations efficiency and cost optimization within cooling towers
that use axial flow fans.
We are the number 1 organization in South East Asia on the
metrics of product quality and rank in the top 10 on the metrics of
revenue.
Having 3 decadesof legacy in developing the technology and skills
required to share and execute the same, we help you with:-
•Reduction of Maintenance Time & Expenditure
•Reduction in Electricity Costs
•Enhancement of Operational Efficiency

OurActivities
Manufacturing of energy
efficientaxial flow FRP fans for
various industrial applications.
Performance evaluations for
efficiency improvement through
revamping in existing cooling
towers.
Manufacturing of bespoke & low
maintenancecounter flow & cross
flow cooling towers.
Conversion of Cross Flow to
Counter Flow cooling tower which
ensures operational
enhancement.
Annual maintenance contracts of
axial flow fans & cooling towers.

1 2EMPATHISE DEFINE
We understand the issues that you face and
collaborate with you each step of the way.
Transparent communication is key for success.
We start by preliminary data gathering from
you.
Upon understanding your pain points, we define
the scope of work and fill gaps of knowledge
transfer such that only the best quality work is
initiated.
5 4 3IDEATEPROTOTYPETEST
We use the skills and
experience of our human
capital and managerial
hierarchy to make designs
which can stand the test of
time.
Post your approval of our
plans, we use our modern
technology and premium
procurements at our disposal
to make the perfect
prototype.
Once the fans are made, we
subject them to strenuous
testing at our premises. Post
successful test results, we
set them as a standard and
commission its mass
manufacturing.
Elements of Design Thinking in Fan Manufacturing
Process

Fan

Analysis of
Efficiency in
Axial Flow
Fans
•Efficiency =Q x TP =ղF
3.68 x 10
5
xFKW
• Q =Airflow (M3/Hr.)
• TP =Total pressure (mm WC)
• FKW = KW at Fan shaft
•IfղT=Transmission efficiency
•KW at Motor Shaft =FKW / ղT=MKW
•IfղM=Motor efficiency
•MKW to Motor=MKW / ղM

Factors Affecting Fan Performance
Fan Design 86%*
Deteriorating Factor14%*
*The above values will vary from case to case based on the efficiency & quality of existing Fan

Design Criteria for Encon Fan Selection
Performance
Efficiency
Erosion&
CorrosionResistance
High Temperature
Resistance
Noise
Vibration
Design OFHub
FanRPM
Various
SystemLosses
Optimising fan diameter and no. of bladesforgivenduty conditions
Lowest Power Consumption
Lowest Maintenance Cost
-60°C to 230°C
Lowest Level of Noisewithout any extra Cost
Lowest Down Time of Equipment
Minimum Cycling Losses
Allowable TipspeedforReducing Noise and Vibration
Entry Losses
Tip Clearance Losses
Bearing Losses
Skin Friction Losses

Lift & Drag
Lift is perpendicular to
the free stream Airflow
direction
Drag is parallel to the
free stream Airflow
direction

Aero-tip
Aero-tipsupportstructurebydecreasingthepressurepulse
generatedatblade.Thefanperformanceisincreased
significantlywithgreaterliftgenerationatthebladetip.

STANDARD
MATERIAL OF
CONSTRUCTION
•Blades
•Fiber Glass Reinforced
Plasticwith E-Glass
Epoxy Resin
•Hub Assemblies
•Aluminum Alloy (HE-30)
•MS HDG
•SS 304
•SS 316
•SS 316L
•SS 904L
•SS 2205 (Duplex)

Below are the qualitative benefits experienced by our end users that our manufacturing capabilities have
mastered over the years when compared to polyester resins, which are the norm in the market.
Superior
Mechanical
Strength
High Chemical
Resistance
High Heat
Resistance
Low Water
Absorption
Smooth
Surface Finish
Benefits of Encon’s Resin Qualities vis-à-vis Market

15
Technologic
al
Advantages
Tensile
Strength
-
180%
Modulus
of
Elasticity
&
Flexural
Strength
-
125%
Rupture
in
Tensile
-
166%
Shear
Strength
-
166%Bond
Strength
-
100%
Heat
Resistanc
e
-
120%
Water
Absorption
-
833%
Minimal
Effect Of
Strong
Acid &
Alkali
Using our own body
of knowledge at our
state of the art
research and
development
facilities, we are
able to pass over the
following
technological
advantages to our
customers through
our Encon Certified
Fan Assemblies.
Product Attributes Of Encon Make Blades

Technical Specifications
Properties Encon Features Market Features
Tensile Strength (psi) 45,000 –100,000 18,000 –55,000
Modulus of Elasticity in Tension 10
5
psi 25 -35 10 –28
Flexural Strength (psi) 45,000 –100,000 18,000 –80,000
Sheer Strength (psi) 17,000 –30,000 12,000 –18,000
Bond Strength (lb.) 1,600 –3,200 2,000 –3,000
Heat Resistance (
0
C) 105 –180 95 –150
Water Absorption (%) 0.05 –0.30 0.2 –2.5
Effect of Strong Acid slight Some attack
Effect of Strong Alkalines slight Some to severe
Impact Strength Izod (ft.lb/inch of notch) 10 -25 19 –35
Rupture in Tensile (N/mm
2
) 53 22
Rupture in Shearing (N/mm
2
) 68 53
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Product Quality Management
•At Encon, we believe
that a quality product
can only be called so
once it has
undergone the
strictest tests of
quality
methodologies and
standards.
•Over time, we
developed our own
research lab &
facilities dedicated to
giving you only the
very best of all
possibilities.
1.Encon Wind Tunnel Test Bench
2.Electronic Moment Balancing
3.Dynamic Balancing
4.Hardness Testing
5.Cantilever Test Fixturing
6.Coin Tapping Testing
7.Universal Testing Machine
8.Pendulum Impact Testing
9.Heat Distortion Testing
10.Muffle Furnace Testing
11.Anemometer Testing
12.Sound Level Meter Reading
13.Power Analyzer Testing

Static Balancing of Blades
•Master blade for replacing any pair of damaged blades with
matching moment number
•Ease of blades replacement
•No balancing required at site.

Natural Frequency and
Campbell diagram
generation
oNaturalfrequencyandResonance
Frequencyanalysisisvitalforall
rotaryequipment.
oThenaturalfrequencyismeasured
viabumptest.
oOperationalnaturalfrequencyis
measuredvianumericalmethods
andCampbelldiagramsare
generatedtoensurethefan
operatesinsafevibrationranges.

CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly
prohibited.

Wind
Tunnel
Testing

*The above values are deliberately modified & based on prototype design
Wind Tunnel Test Sample Reading
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

ENCON’s Quality
Control Lab
Computerized Universal
Testing Machine
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of EnconGroup is strictly prohibited.

Laminate Stress
Testing
(230mm x 20mm x 10mm)
Tensile Stress
Testing
01
(85mm x 6.5mm x 6mm)
Shear Stress
Testing
02
(300mm x 15mm x 10mm)
Flexural Stress
Testing
03
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Encon Laminates v/s Market OEMs
Criteria Encon Exhibit A Exhibit B
Fan Diameter 30 Feet 30 Feet 30 Feet
Blade Hollow Hollow Solid
Weight of Blade 50 kg 63 kg 54 kg
Resin High grade Epoxy Iso-phthalic Polyester
Glass % 98% (±1%) 70% (±1%) 60% Approximate
Glass Fibre
Lamination
Sequence
Glass Fabric,
Roving,
Unidirectional
Woven Roving,
CSM
Thick Woven Roving,
CSM
Blade Cut View
Tensile Strength
Flexural Strength
Shear Strength
4500 kg/cm
2
5400 kg/cm
2
1800 kg/cm
2
2700 kg/cm
2
3200 kg/cm
2
900 kg/cm
2
2000 kg/cm
2
2300 kg/cm
2
720 kg/cm
2
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Proof Load Testing

New development –FRP
Clamps

Advantages of Encon Make FRP Clamps
•High Strength to weight ratio.
•Blade & Clamp material are homogenous eliminating wear and tear.
•Excellent damping factor.
•High impact resistance.
•Low thermal conductivity.
•Light weight ensures easy installation.
•Non-Electric Conductivity.
•High Corrosion Resistance.
•High Temperature Resistance (-20°C to 180°C).
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

New Development –
Carbon Fiber Blades

Advantages of Encon’s Carbon Fiber
Blades
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of EnconGroup is strictly prohibited.
•High Strength to weight ratio.
•Super Smooth Surface creates negligible skin friction.
•Excellent damping factor.
•High impact resistance.
•Low thermal conductivity.
•Light weight ensures easy installation.
•High corrosion resistance.
•High temperature resistance (-80°C to 250°C).

Features of
EnconFan
•Improved Aerodynamic Design
•Energy Efficient
•Negligible Skin Friction
•Higher Lift to Drag Ratio
•Low Noise
•Best Resin used in the World
•Sturdy
•Proven Technology
•Low Maintenance
•High Durability at Valuable Price
•High Range of Temperature
Resistance

Comparison of Encon Fans & the Market
No​ Items​ ENCON Fans​ Others
1​Design​ Improved Aerodynamicdesign​ Conventional NACA Profiles
2​Efficiency​ 81% -91.4%​ Below 75%
3​Material​ High Grade E Glass Epoxy ​ Aluminum / Steel / Polyester /
Vinyl Ester
4​Weight Less Weight More Weight
5​Total Axial Thrust
Load
Low Axial thrust load on GearBox​High Axial thrust on Gear Box​
6​Skin Friction​ Negligible skin friction dueto
smooth surface ​
More Drag losses due to rough
surface​
7​Maintenance​ Low Maintenance dueto high
quality raw material​ and superior
manufacturing techniques
Frequent Maintenance required
leading toHigher downtime ​
8​Product Life Minimum 10 years​* Aging effect after 2 -3 years​
*Under ideal conditions
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

What makes Encon
outperformthe market?
We can Reduce
your Power
Consumption at
Same Airflow
We can Increase
your Airflow at
Same Power
Consumption
Expenditure
Capex
Maintenance
Down Time
Efficiency
Cooling
Air Volume
Productivity
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

✓Staticpressureisthesystem
resistance(Fills,drifteliminators,
waterdistributionsystem)tobe
overcomebytheFanrequiredto
moveairthroughthesystem.
✓Thepressurevariesasthesquareof
theairflowchangethoughthesystem
(Fig.1).
✓TheOperatingpoint(Fig.2)ofthe
systemisdeterminedbythe
intersectionoftheSystemresistance
curve&theFanperformancecurve.
SP = Static Pressure
Q = Airflow
CMH = Airflow in M
3
/Hr
BKW = Brake Kilowatt
Courtesy: Engineering standard for Process design of Fan & Blowers by Author Charlotte Evans

The difference between
the design & the actual
system (Fig. 3) will have a
direct impact on Fan BKW.
SP = Static Pressure
Q = Airflow
BKW = Brake Kilowatt
Courtesy: Engineering standard for Process design of Fan & Blowers by Author Charlotte Evans

Fan Performance Testing Criteria
*As per CTI Standards
For Cooling Tower
(As per CTI-105)
•Airflow
•Power
•Inlet Water Temperature of
Cooling Tower
•Outlet Water Temperature of
Cooling Tower
•Ambient Wet Bulb Temperature
•Process / Chiller Loading
(provided by customer)
•Airflow
•Power
•Ambient Dry Bulb Temperature
•Process Loading (provided by
customer)
For Air Cooled Condensers

Dismantling
of
LowPerformance
Existing
Fan Assembly

Commissioning
&
Installation
of
Encon Fans

Before & After

Airflow Testing
(As per CTI standard)

Fan Power
Testing

BPCL Refinery Fan Replacement of 34 Sets
30
th
May 2019
Enumeration of key financial data in INR
Information Figures in INR
Existing Power Cost3.19 Crores
Encon’s Power Cost 2.07 Crores
Yearly Cut Back in
Power Cost
1.11 Crores
Encon’s Proposal 84 Lakhs
Benefit at
Transaction
27 Lakhs
Projected 5 Year
Benefit in Savings
5.55 Crores
Return on Investment 663.10%
Execution of replacement of 34
sets of ACC and CT Fans at
BPCL –Mumbai Refinery
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Cost Benefit Analysis
X Axis –Power Expenditure for running the fans in INR Crores
Y Axis –Time Period in 6 Months Each
The area above the green line cutting the grey bars is the cost NOT incurred because of Encon
As per the Cost Benefit
Projection, it can be
observed that the
customer experienced
the benefit of
cumulativepower
expenditure not
incurred by choosing
Encon Fans as
against using their
existing configuration
at site.
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

RETURN ON INVESTMENT (ROI)
At
Honda Automobiles Co., Ltd.(Automotive), Thailand
Application:Cooling Tower
Saving / Year=2.1 KW x 24Hrs.x 350 days*​
=17,640 KW Units
Pay Back Period=7.47Months​
*Considering 350 working days (8400 working Hours)
NO DESCRIPTION ALUMINUM
FAN
ENCON
FAN
POWER
SAVING
(%)
INCREASE
AIRFLOW
(%)
1 Airflow (CFM) 70,726 84,466 - 19.42
2 Power (KW) 7.1 5.0 29.57 -

Reliance Industries Ltd. (Location: Patalganga -INDIA)
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
A shift B shift C shift
COLUMN PRESSURE
0.15
0.17
0.13
0.10.09
0.13
0
10
20
30
40
50
60
70
80
A shift B shift C shift
25-04-2012
13-05-2012
CONDENSATE TEMP
68.5
65
72.5
64.5
55.5
53.5
500
505
510
515
520
525
530
535
540
545
550
25-04-2012 13-05-2012
Production, TPD
PRODUCTION
541
545 Higher Airflow from ENCON make
FRP Fans resulted in: (22 fans)
•Low Column Pressure
•Low Condensate Temperature
•Increased Production Capacity
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is
strictly prohibited.

Not only did we prove the power
saving guarantee as promised by
us, but we also improved their
airflow –which led to the
cascading effect of improving the
efficiency of operation processes
BEFOREthe cooling tower.
As presented in the previous slide,
our client was the beneficiary of
having an improvement of their
production capacity by 4 tons
EACH DAY.
This was only possible because
the client was as supportive to
us as we were to them.
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon
Group is strictly prohibited.

Price is what you pay. Value is what
you get.
Warren Buffett

Our Cooling
Towers

Factors AffectingEfficiency of Cooling
Tower
•Fan
•Fills
•Water Distribution
•Fan Stack
•Air Inlet (Rain Zone)
•Motor & Gear Box

Fills

Fills
Types of Fills
Film Fill Splash FillTrickle Fill
Fills also impacts the power consumption of
Cooling Tower
Efficiently designed fill
media reduces pumping
headcosts.
Contact time between air and water
depends onfill design which
directlyimpactsthe systempressure and
fan power.
Fills providessurface area to hot water
influencing heat exchange.

Film Fill

Heat Transfer in Film Fill
TheLargedropsofHotWaterspreadsonthethinFilmandmoves
downward.ThedropletscomesincontacttheCoolAirenteringthefills
fromthebottomandheattransfertakesplace.

Splash Fills Used by
Us

Working
Principle of
Splash Fill

Trickle Fill

Fill Comparison
Sr No Trickle Grid (PP) Film Fill PVC Opti Grid(PP)
1 UniquefireprotectionTrickleFillsatisfies
DIN4102B1becauseofopen-airstoragefor
5years
SatisfiesDIN4102B2 SatisfiesDIN4102B2
2 Mechanicalstrengthisveryhigh,canbe
usedforwalkingplatformwithoutextra
protection
LowMechanicalstrength VeryLowMechanicalStrength
3 Thesearenon-cloggingfills.Bestforpoor
waterquality
Filmfillisdesignedtocoolsoftwater.
Easilycloggedbyanycontamination.
Pronetoscaleformation
Usedforseawaterapplications
Canbesupportedonstructurebeams Canbesupportedonstructurebeams SplashfillsarehungedbySSwire
4 Sincetheyarenon-cloggingandnon-fouling
andcreatesafilmofwater,theeffective
wettedsurfaceareaishigherascompared
tosplashfill,whilebeingusedinsame
applicationarea
Asitprovideshighersurfacearea,the
heattransfertakesplaceefficiently
Splash-fillcausestheflowingwater
tobreakdownintotinydropletsby
providingnumberoflayers.
5 Simple,mechanicallycrimpedfacilitating
easyinstallation
Sheetsarechemicallygluedrequiring
additionalmachineforgluingand
alignment.Soassemblyandinstallation
aretimeconsuming
Requiresadditionalhangingsupport
6 EasilycleanedwithJetspray DamagedduringcleaningwithJetspray Jetspraycleaningnotrequired
7 Lifeoffill:10-15years Lifeoffill:2-5years Lifeoffill:15-20years
8 BlockSize:910MM(L)x450MM(W)x450
MM(H)
BlockSize:StandardLength:2Feet,3
Feet,4Feet,5FeetStandardWidth:300
MMStandardHeight:1feet,2feet
OneFillSize:956MMx706MM
9
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Contribution
to Heat
Transfer at
different
section
Cooling
Tower Zone
Heat Transfer Contribution
For Film
Fill
For Trickle
Fill
For Splash
Fill
Spray Zone 7% 7% 7%
Fill Zone 80%
(min.)
78%
(min.)
75%
(min.)
Rain Zone 13% 15% 18%
Fill selection is done based on water chemistry

Don't find fault, find a
remedy
Henry Ford

Our Success stories of Cooling Tower
1. Enhancing the Capacity of Cooling Tower
2. Performance Improvement of Existing Cooling Tower
Changing Fills
ModifyingExisting Distribution System
3. Conversion from Timber Structure to Pultrusion Structure

Enhancing the Capacity of Cooling Tower
Thai Rayon Company (Angthong, Thailand)
Client Problems:
Poor Water Quality
Reduced Cooling Tower Efficiency
Space Constraints For Installing NewCT
High Process / Production Losses

225 M
3
/Hrx 4 CTs to450 M
3
/Hr x 2 CTs
UNDER THE SAME SPACE CONSTRAINTS
(Thai Rayon Company, Thailand)

Result of Modification at Thai Rayon
Company.
•IncreasedCoolingTowerCapacityandEfficiencyinsame
space
•ReducedDowntimeduetonon-foulingfillsandease
ofmaintenance
Our Reward :
More Job -Order for 15 Cooling Towers in Total
Customer Satisfaction.

Efficiency Improvement of Cooling
Tower by Fill Replacement
Company: Hindalco Industries Ltd.
Location: Renusagar, Uttar Pradesh
Project: Efficiency improvement in the Cooling Tower
ExistingV-BarFillswerereplacedbyMechanicallyassembled
TrickleFills
Result:
•LowerCWT(Outlet)Temperature
•IncreasedCondenserefficiency
•Higherpowergeneration

CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly
prohibited.

Modification at Hindalco
Renusagar, Via Replacement of Fills
•ReducedColdWaterTemperatureby2DegC.
•Improvedvacuuminthecondenser.
•ReducedbackpressureintheTurbine.
•IncreasedPowerProducingCapacity.
•ReducedDowntimeduetonon-foulingfillsandease
ofmaintenance
What did this lead to?
Improvement of Operational Processes for the client.
Enhancement of Customer Trust & Loyalty for Encon’s technology.
Result: Encon was tasked with the Refurbishment of their 6 Cell Cooling Towers.
Supply of Complete 14000 M
3
/Hr (2800 x 5 Cell) Cooling Tower.
Critical Factor of Success : Service Delivery
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Performance Improvement of Existing Cooling
Tower
Grasim Industries Ltd (Vilayat, India)
CT Capacity = 650 M
3
/Hr x 5 Cells
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Result at Grasim Industries, Vilayat.
•ProperHotWaterdistributionacrosstheFills.
•ReductioninColdWatertemperatureby1DegC.
•ReducedDowntimeduetonon-chokingofnozzlesandease
ofmaintenance.
Our Reward :
More Job –Refurbishment of remaining 4 Cells of Cooling Tower.
Customer Satisfaction.

Conversion from Timber to Pultrusion
Cooling Tower
Company: Hindalco Industries Ltd.
Location: Renusagar, Uttar Pradesh
ExistingTimbertowerwithV-BarFillswerereplacedby
PultrudedFRPtowerwithOpti-GridFills

Adherence of ASTM International Standards
Using PultrusionTechnology
Electrical
Properties
Across 4 unique
electrical
attributes, we are
in adherence of
following 3 ASTM
Standards.
They are as
follows:-
ASTM –D 495
ASTM –D 149
ASTM –D150
Mechanical
Properties
Across 18 different
mechanical
attributes, we are
in adherence to the
following 6 ASTM
Standards.
They are as
follows:-
ASTM –D 256
ASTM –D 638
ASTM –D 695
ASTM –D 790
ASTM –D 953
ASTM –D 2344
Physical
Properties
Across 4 unique
physical attributes,
we are in
adherence of the
following 4 ASTM
Standards.
They are as
follows:-
ASTM –D 570
ASTM –D 696
ASTM –D 792
ASTM –D 2583
Flammable
Properties
Across 2 different
flammable
attributes, we
adhere to the
following 2 ASTM
standards as
follows:-
ASTM –E 84
ASTM –D 635

Pultruded Sections

Fan Stack / Cylinder
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Fan Stack / Cylinder
Advantages of Encon Recovery stack
•Smooth Surface finish on the inside of Recovery Stack helps in reducing Velocity Pressure.
•Tough and sturdy design ensures high durability and long life.
•Improving Fan performance & efficiency.
•Reducing Power consumption.
•Single Panel replacement is possible
•Low manufacturing time
•Low Maintenance

Pultruded FRP
Staircase

Advantages of EnconPultrudedFRP Staircase
•Anti-skid.
•Anti-Corrosive.
•Water Resistant.
•Readily available in Modular form.
•Ease of installation & modification at site.
PultrudedFRP Staircase

Flagship project
Client: M/s. Grasim Industries Ltd.
Unit: Cellulosic Division
Location: Vilayat, Gujarat

Flagship Project Details
Water Flow RateNo. of Cells Cell Size
(L x W x D)
Duty Conditions
14400 M
3
/Hr 9 (12 x 12 x 11.28) MHWT = 37°C
CWT = 31°C
WBT = 28°C
9600 M
3
/Hr 6 (12 x 12 x 11.28) MHWT = 39°C
CWT = 32°C
WBT = 28°C
9600 M
3
/Hr 6 (12 x 12 x 10) M HWT = 38°C
CWT = 31°C
WBT = 28°C
6400 M
3
/Hr 4 (10.424 x 10.424 x 8.3) MHWT = 34°C
CWT = 31°C
WBT = 28°C
1600 M
3
/Hr 4 (6 x 6 x 7.01) M HWT = 37°C
CWT = 32°C
WBT = 28°C
CONFIDENTIAL AND PROPRIETARY
Any use of this material without specific permission of Encon Group is strictly prohibited.

Why Encon
Cooling
Towers
1) High Thermal Efficiency
a. World Class Software for CT designing
b. Efficient designing of hot water distribution system
c. Top quality of Cooling Tower internals (Fills & Drift Eliminators)
2) High Mechanical Efficiency
a. High Efficiency Fans
b. Carbon Fiber drive Shafts
c. High Service Factor Gearbox
3) High Electrical Efficiency
a. Highly Efficiency motor
b. Best in class Fan Recovery Stack
4) Low Maintenance.
5) High Product Life Cycle.
6) Low noise.
7) Low installation time
8) Rich experience & Proven technology.
9) Well recognized brand name.

Domestic

Overseas

MSME Award

The Complete Encon Value
Proposition
Operations
Enhancements
There exists a strong possibility
of improving the airflow which
gives a cascading effect of saving
water and improving operations..
Reduction in
Carbon Dioxide
Emissions
For every 1 Kilowatt/Hour
of Units not used, there is a
reduction of 992 grams of
CO2 Emissions..
Energy
Efficient
By investing your
money with us to buy
our products, you get
compounded savings in
expenditure.
Easy
Maintenance
Once you buy our products,
they give you the benefit of
long life which translates to
very low downtime and easy
maintenance

To create a community that believes in making
sustainable & energy efficient choices today, for the
generation of tomorrow
To be the world leader in the field of axial flow FRP fans andmechanical draft cooling towersbyproviding
unbiased & unmatched productand service experience to customers.
The
audacity to
reject
compromise
The
ingenuity to
outperform
expectation
Carefully selected team of creative and loyal individuals that bring over three decades of industrial,
technological, management and trustworthy work and life experiences across various industries
The instinct
to protect
what
matters
The
commitment
to honour
legacy
The vision
to consider
every detail
The foresight
to take
responsibility
Why Do We Exist?
Our stakeholders truly believe in our vision of the world, that’s why they
strive towards our mission with our values.

Strive not to be a success but rather to
be of value.
Albert Einstein

THANK YOU