Intelligent packaging

1. welcome 1

2. INTELLIGENT PACKAGING By NITHYA.C 2011-06-012 2

3. FOOD PACKAGING FUNCTIONS 1.Protection 2.Communication 3.Convenience 4.Containment 3

4. Intelligent packaging vs Active packaging 4

5. INTELLIGENT PACKAGING A packaging system that is capable of carrying out intelligent functions like Detecting Sensing Recording Tracing Communicating, and Applying scientific logic 5

6. To facilitate decision-making To extend shelf life Enhance safety Improve quality Provide information and Warn about possible problems 6

7. INTELLIGENT PACKAGING SYSTEMS 1.Indicators   2.Radio Frequency Identification Tags (RFID) 3.Sensors 7

8. INDICATORS Substances that indicate the presence or absence of another substance or the degree of reaction between two or more substances by means of a characteristic change, especially in colour 8

9. Time-temperature indicator Gives information on temperature Shows the variation and history in temperature Visualised as a colour movement or colour change. 9

10. Partial history indicators Full history indicators Use Foods stored under chilled and frozen conditions Types Reaction mechanisms Diffusion Polymerisation Enzyme reaction 10

11. CURRENT COMMERCIAL TTI † PRODUCTS 11

12. Fresh-Check® Full history indicator Polymerisation 12

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14. 3M MONITOR MARK Partial-history indicator Diffusion 14

15. Check point Full history indicator Two separate compartments 1.Enzyme solution,lipase plus a pH indicating dye compound 2.Substrate 15

16. pH change results in a color change 16

17. OnVuTM The heart of the OnVu label becomes paler as the ambient temperature accumulates This indicates gradual decay 17

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20. 2.Oxygen indicator Gives information on leakage usage area - controlled or modified atmosphere food packaging Ageless-eye Vitalon Samso-Checker 20

21. Ageless-eye O 2 indicator tablet O 2 concentration in atmosphere ≤ 0.1 % → indicator is pink O 2 concentration in atmosphere ≥ 0.5 % → indicator is blue 21

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23. Professor Andrew Mills with food packaging incorporating the intelligent plastic indicator. The yellow part is the indicator and it has changed colour to show that the food it contains has spoiled. Professor Andrew Mills lights the way: a small blue colour -changing disc can be seen near the bacon 23

24. Photographs of oxygen indicator ink printed on a MAPed food package. Left: Before UV activation. Middle: After UV activation. Right: On opening the package. 24

25. Carbon dioxide indicator Gives information on concentration of carbon dioxide Usage area-controlled or modified atmosphere packaging 25

26. Pathogen indicator   Gives information on microbiological status Meat ,fish or poultry packaging Reagents are various chemicals reacting with toxins 26

27.   Freshness indicators Indicate the microbial quality of the product by reacting to the metabolites produced in the growth of microorganisms FreshTags ® Timestrip ® RipeSense ® SensorQTM 27

28. WORKING Colour indicating tags attached as a small adhesive label to the outside of packaging film can be used to monitor the freshness of perishable food products such as seafood. 28

29. Fresh Tag® Indicator sensitive to volatile nitrogen compounds. packaging of fish Colour change in response to the release of volatile amines 29

30. RipeSense ® - RipeSense ® indicates the ripening of fruits. -This sensor changes color when it reacts with aromatic compounds 30

31. SensorQTM Beef and poultry Sulfide gas, by microbial growth 31

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33.   RADIO FREQUENCY IDENTIFICATION TAGS(RFID ) Advanced form of data information carrier that can identify and trace a product 33

34. Types Passive tags Active tags Common RFID frequencies range from low (125 kHz) to UHF (850–900 MHz) 34

35. Features Traceability Inventory management Labour saving costs Security and promotion of quality and safety Prevention of product recalls 35

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37. System of reading RFID tags 37

38. Sensors A sensor is defined as a device used to detect, locate or quantify energy or matter, giving a signal for the detection or measurement of a physical or chemical property to which the device responds 38

39. Intelligent sensors Two functional units: Receptor - transformes chemical or physical information into a form of energy Transducer - transforms this energy into a useful analytical signal 39

40. 1.Formation of bacterial metabolite 2. Dissociation in aqueous phase 3. Result: Increase in conductivity and NH4+ content 40

41. Bio-Sensors Compact analytical devices that detect, transmit and record information pertaining to biological reactions 41

42. Components Bioreceptors - organic materials such as enzymes, antigens, microbes, hormones and nucleic acids Transducers -electrochemical, optical, calorimetric,etc ., and are system dependent 42

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44. Food Sentinel System™ Capable of continuous detection of contamination Immunological reactions occurring in part of a barcode The barcode is rendered unreadable by the presence of contaminating bacteria 44

45. ToxinGuard A visual diagnostic system that incorporates antibodies in a polyethylene-based plastic packaging capable of detecting Salmonella sp., Campylobacter sp.,E. coli and Listeria sp. 45

46.   Gas Sensors Devices that respond quantitatively and reversibly to the presence of a gaseous analyte by changing the physical parameters of the sensor and are monitored by an external device 46

47. ADVANTAGES Provides the user with reliable and correct information on the conditions of the food, the environment and the packaging integrity Enables the detection of calamities and possible abuse through the entire supply chain, from farm to fork. Reducing food loss and waste 47

48. Prevent unnecessary transport and logistics from an early stage Enhancing food safety and biosecurity Enhancing food quality assurance 48

49. DISADVANTAGES Extra cost Possible migration issues of complex packaging materials into product Lack of recyclability of disposable packages Possible mistrust/confusion of technology 49

50. CASE STUDY 1 Title:-   Chitosan biobased and intelligent films: Monitoring pH variations Cristiana,M.P et al 50

51. Chitosan Natural polymer Biodegradability Ability to retard the transport of moisture, gas, flavour and lipids Anthocyanins (ATH) Polyphenolic plant pigments Colour changes depending on the pH 51

52. Objective To obtain and characterize the fast pH-colourimetric indicator device, applying a simple manufacturing technique, using food grade and biodegradable materials 52

53. Materials Chitosan Anthocyanin from grapes Acetic acid sodium chloride and other salts 53

54. Method Film formation Dispersing chitosan (2.0 g/100 g) in aqueous acetic acid The suspensions were homogenized by magnetic stirring at room temperature for 60 min until complete dissolution. 1.0 g/100 g ATH was homogenized in filmogenic suspension Poured into Petri dishes 54

55. Colour response efficiency Water vapour transmission rate (WVTR) Soluble matter (SM) Moisture content (MC) Mechanical properties Scanning electron microscopy (SEM) Film thickness 55

56. Results and discussion Homogeneous, thin, flexible and dark violet films were obtained 56

57. Characterization of CF and C-ATH films The addition of ATH into chitosan matrix film reduced in 27% the WVTR 57

58. The water solubility and water vapour transmission rate of C-ATH were decreased to 60% and 48%, respectively, as compared to control film (CF, without indicator) 58

59. Mechanical properties 59

60. The E and TS did not alter significantly in C-ATH as compared to CF, but the flexibility was reduced 47% as a consequence of the lower moisture content . 60

61. Colour response efficiency 61

62. An intelligent and biobased indicator packaging material system was obtained mainly for food products that alter the pH value during the deteriorative process The C-ATH could offer an efficient alternative to trace down food packaging giving a safe and quality product package due to the pH variation information during the transport and storage 62

63. CONCLUSION Intelligent food packaging is an innovative technology which is developing in recent years Benefits in product quality and safety, shelf life and more efficient supply chain management have to outweigh production costs. 63

64. Further research is necessary to develop low-cost indicators and microsensors Food-specific mathematical models need to be developed for translating the measured information with the quality perception of the consumer 64

65. When these issues have been tackled, intelligent packaging offers an enormous potential for commercial applications to improve supply chain management and guarantees for product quality for consumers 65

66. REFERENCE Adriana,P.2013.Time temperature indicators as devices intelligent packaging . Acta Universitatis Agriculturae et Silviculturae Mendelianae Brunensis.LXI, No. 1: 245–251. Andrew,M.2005. Oxygen indicators and intelligent inks for packaging food, The Royal Society of Chemistry. 34: 1003–1011. Cristiana, M.P.Y., Vinicius ,B.V.M., Mariana,E . D. M.,and Telma,T . F. 2014.Chitosan biobased and intelligent films: Monitoring pH variations. LWT - Food Science and technology. 55:83-89 66

67. Jenneke,K ., Matthijs,D ., Paul,V.,and Van,B.2013.Monitoring the Quality of Perishable Foods: Opportunities for Intelligent Packaging .Critical Reviews in Food Science and Nutrition. 54:645–654 . Kerry,J.P ., Grady,M.N.O.,and HoganPast,S.A.2006.Current and potential utilisation of active and intelligent packaging systems for meat and muscle-based products: A review. Meat Science. 74:113–130 . Kit,Y ., Paul,T.,Takhistov.,and Joseph,Miltz.2005. Intelligent packaging:concepts and applications. Journal of food science ,70(1 ).   67

68. Mike,V .,Peter.R.,Frank,D.,and Bruno,D.Intelligent food packaging: The next generation.2014. Trends in Food Science & Technology. 20:1-16. Pereira,D.A.Cruz .,and Paseiro,L.2012.Active and Intelligent Packaging for the Food Industry. Food Reviews International. 28(2): 146-187. Semih,O.and Buket,Y.2008 . Intelligent packaging. LogForum. 4:4. 68

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