Introduction to DMG Mori M1 3-Axis Milling Machine.pptx

Introduction to DMG Mori M1 3-Axis Milling Machine.pptx

1. Welcome and Course Overview Content Description: Welcome message and introduction to the course. Overview of the course objectives and expected outcomes. Emphasis on safety guidelines and best practices.

2. Introduction to CNC Milling Content Description: Brief history and evolution of CNC machines. Explanation of basic concepts of CNC milling. Overview of the 3-axis milling process.

3. Overview of DMG Mori M1 3-Axis Milling Machine Content Description: Detailed view of the DMG Mori M1 machine components and their functions. Introduction to the control panel and user interface. Explanation of tooling and workholding systems.

4. Basic Machine Operations Content Description: Steps to power up the machine. Homing and referencing the machine. Demonstration of basic machine movements (X, Y, Z axes).

5. Workpiece Setup and Alignment Content Description: Selecting and securing the workpiece. Using a vise, clamps, and fixtures for workpiece holding. Aligning the workpiece using edge finders and dial indicators.

6. Tool Setup and Calibration Content Description: Selecting the appropriate milling tools. Steps to install and secure the tools. Explanation of tool length offset and tool diameter compensation.

7. Machine Setup for a Milling Job Content Description: Setting up work coordinates (G54, G55, etc.). Defining tool paths and machining strategies. Conducting a dry run and simulation of the milling job.

8. Basic Milling Operations Content Description: Face milling process. Drilling and tapping procedures.

9. Intermediate Milling Projects Content Description: Creating a simple 2D contour. Pocket milling techniques. Engraving text or simple designs on the workpiece.

10. Troubleshooting and Error Handling Content Description: Common milling issues and their solutions. Understanding and resolving error messages and machine alarms. Basic maintenance and troubleshooting techniques.

11. Final Project and Course Review Content Description: Steps to set up and program the machine for the final project. Execution of the final project and quality inspection. Recap of key concepts and techniques. Open Q&A session for addressing remaining questions. Course evaluation and feedback collection.