ISO DEPARTMENT REPORT (Tool Room) July 2024 .pptx

mould room report

1. ISO JSR 2024 Jamshedpur Aug 2024 (July Results)

2. Agenda Health ,Safety and 5S Performance Gas consumption. Production Scrap Generation, Reclaim & usage

3. Health & Safety - Results July 2024 H & S KPI‘s Target - 2024 Actual-June 24 LTIF (Lost Time Injury Frequency) (No serious injuries) (Serious injuried & recovered after hospitalisation) TRIF (Total Recordable Injury Frequency) < 0.35 TIR (Total Incidents Rate) < 1.50 PR (Preventive Rate) >12 (>1/month)       >1                                       ( 12cases reported) PR-Closing rate % > 100 % 100% HPR (Health projects Ratio) >10 ( ≥1/month) 1

4. Highlights Lowlights JSR ISO Performance – June-2024 In house tooling prepared and green production completed for Swirl port SES 5pcs order for interpipe. Good Challenges JSW Twin strand ladle shroud machining loss reduced by 55% with optimising its bag designing considering criticality of bag removal process in reverse taper LS. Scored 87% mark in 6s department audit of Bag plant & Lathe Room in July 24.

5. Fuel & Energy consumption

6. Gas Consumption details for Bag plant Cumulative Gas consumption is 1.25 till May 24 in place of 2.38 kg/kg of PVC Bag weight in 2023 which is a reduction of 47% compared to 2023.

7. Electricity Consumption for Bag plant & Lathe Room Energy consumption rate for Bag plant & workshop Month No of Bag & Tool Mfg Energy consumption (in unit) Actual Energy Consumption (unit/Job) YTM Energy Consumption (unit/job) Jan-24 96 1752 18.25 18.25 Feb-24 142 2126 14.97 16.61 Mar-24 88 1481 16.82 16.68 April-24 94 1436 15.27 16.32 May-24 88 1595 18.15 16.69 June -24 69 1160 16.8 16.71 July- 24 108 1804 16.7 16.7

8. Productivity

9. Month Tool manufactured (in Set) Bag Seg. Manufactured (in Nos) No of manpower Job work /Manpower Jan 24 11 19 5 6 Feb 24 14 21 5 7 March 24 19 19 4 9.5 April 24 10 30 4 10 May 24 22 29 4 10.25 June 24 61 08 5 13.8 July 24 39 15 4 13.4 Productivity of ISO Lathe Room

10. Lean Manufacturing Activities 10 Confidential – Strictly For RHI Magnesita Restricted Use ISO Tooling cost saved around Rs 2.4 Lacs in July 2024 for different indigenous & export customer orders. New Tooling Manufactured LS - 04 set SEN Port support - 04 set MBS - 06 set SEN - 03 Set Bag Segments Manufactured LS - 08 nos SEN - 08 nos MBS - 01 nos Liner Separator & Funnel Manufactured SEN- 03 set Ring for LS CAN welding machine – 6 nos

11. CNC Loss Reduction 11 Confidential – Strictly For RHI Magnesita Restricted Use Month Total Material Machined Wt (MT) Dust Generation (MT) Actual CNC Loss % YTM CNC Loss % Jan-24 68.3 2.76 4.0 4.0 Feb-24   112.9 4.56   4.56 4.28 Mar-24 89.3 5.13 5.74 4.76 Apr-24 194 6.25 3.22 4.38 May-24 153.9 4.91 3.19 4.14 June-24 91.4 4.75 5.2 4.32 July-24 155 6.58 4.24 4.3

12. CNC loss Comparison against year 2023 CNC Loss comparison 2023 Vs 2024 Month YTM CNC Loss % in 2023 Target for 2024 YTM CNC Loss % in 2024 January 5.64 < 5 4.0 February 7.11 < 5 4.28 March 6.40 < 5 4.76 April 6.80 < 5 4.38 May 6.91 < 5 4.14 June 6.71 < 5 4.32 July 6. 42 < 5 4.30

13. Get in touch Jamshedpur Location Phone: + 91 Thank You