JCB 416 Wheeled Loader Parts Catalogue Manual (Serial Number 00530600-00530999).pdf

service repair manual

1. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-11-1 RADIO INSTALLATION 24 VOLT

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2. Item Part # Change No Description Usage Code QTY
1 717/04700 Speaker loud, set 1
2 265/00884
Plate clamping
Not required
2
3 719/89100 Harness speaker 1
4 717/00500 Aerial 1
5 717/04900 Lead aerial extension 1
6 717/05100 Carrier radio Din E 1
7 JHR0052 Radio AM/FM/LW 1
8 826/01246 Nut 'U' 8
9 826/10583
Screw
To secure speakers
8
10 718/20088 Lead radio earth 1
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3. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-12-1 ASHTRAY & LIGHTER

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4. Item Part # Change No Description Usage Code QTY
1 265/00590 Ashtray 1
2 717/13000 Lighter cigarette 24 volt 1
2 265/02188 Bracket 1
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5. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-14-1 CONTROL UNIT TRANSMISSION
Item Part # Change No Description Usage Code QTY
1 04/600799 Unit control 1
1 04/600800 Unit control no 4th gear 1
1 04/600801 Unit control no 3rd/4th gears 1
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6. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-15-1 IN CAB CONVERTER

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7. Item Part # Change No Description Usage Code QTY
1 717/14700 Convertor 24/12 volt 1
2 817/05199 Label 12 volt output 3
3 817/05200 Label 12V 1
4 1315/0101Z Screw 4
5 1420/0005Z Washer (M5) 4
6 1370/0003Z Lock Nut M5 4
7 7214/0002 Housing 4 way pin 1
8 7214/0004 Retainer 4 way pin 1
9 7210/0003 Seal wire 2.2-2.9mm OD brown 4
10 7204/0002 Terminal male (2.0) 4
11 717/12900 Lighter cigarette 12 volt 1
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8. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-19-1 HEATER HOSES
Item Part # Change No Description Usage Code QTY
1 25/221626 Tap heater 1
2 816/90678 Adapter 2
3 834/10612 Hose elbow 1
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9. 4 834/00834 Hose return heater 2
5 2201/0008 Clip Jubilee 6
6 826/01453 Tie cable Double Head 3
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10. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-20-1 AIR CONDITIONING INSTALLATION
Item Part # Change No Description Usage Code QTY
1 ****
'See Remark'
See page C3-21-1
1
2 ****
'See Remark'
See Compressor
1
3 ****
'See Remark'
See Index B1 for condenser mounting details
1
4 649/51080 Hose compressor-condenser 1
4 :993/99561 O Ring No.6 2
5 649/51279 Hose condenser receiver drier 1
5 :993/99610 O Ring No.12 2
6 649/51124 Hose receiver drier C/W filler valve 1
6 :993/99610 O Ring No.12 2
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11. 7 649/51126 Hose evap. to compressorL 1
7 :993/99562 O Ring No.10 2
8 264/36400 Plate Harness Tie 1
9 826/01144 Tie Cable 200mm 1
11 821/10091 Clamp body 4
12 821/00428 Plate clamp cover 2
13 1315/3316Z Bolt (M8 x 70) 2
14 1370/0203Z Nut Nut M8 2
15 265/02808 Bracket mounting P clip 2
16 821/00410 Clip P 10mm 1
17 1420/0006Z Washer (M6) 1
18 821/00181 Clamp Base 1
19 821/00180 Clamp Top 1
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12. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-21-1 AIR CONDITIONING COMMON PARTS

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13. Item Part # Change No Description Usage Code QTY
1 701/60031 Panel Switch 24V 1
2 701/58710 Cover switch air conditioning 1
4 817/04257 Label Air Conditioning 1
5 718/20020 Wire link 1
6 30/925337 Drier Receiver, Assembly 1
6A :331/40645 Bracket receiver drier 1
6B :30/926859 Clamp Hose 2
7 826/01099 Rivet Nut M6 2
8 1315/0210Z Bolt M6 x 40mm long 2
9 1420/0006Z Washer (M6) 2
13 30/925795Superseded Heater Unit 1
13 30/926655 Unit heater 1
14 30/925794Superseded
Unit air-con
Air Con. components page C3-22-1
1
14 30/926654
Unit air-con
Air Con. components page C3-22-1
1
15 647/03203 Hose 900mm long 2
16 2201/0003 Clip Jubilee 2
17 2410/0011 Grommet 2
18 2410/0013 Grommet 3
19 121/77603 Tie Cable 300mm 3
21 2410/0115 Grommet 44.4 x 3.5 1
22 1315/3314Z Bolt (M8 x 60) 1
23 1420/0007Z Washer (M8) 1
24 1425/0007Z Washer Washer 1
25 821/00334 Clamp 2
26 821/00335 Clamp Plate 2
27 716/11100 Relay 24V 20A 1
28 30/925338 Adapter Duckbill 2
29 30/925339 Adapter Drain 2
30 1414/0013Z Washer (0BA) 4
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14. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-22-1 AIR CON. UNIT COMPONENTS
Item Part # Change No Description Usage Code QTY
A 30/925794Superseded Unit air-con A 1
A 30/926654 Unit air-con B 1
9 :30/925352 Evaporator core 1
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15. 10 :30/925353 Heater matrix 1
13 :30/925355 Heater blower - AC-2 1
13A :30/926045 Resistor 24V 1
14 :830/10419 Tube outlet A 1
14 332/C4777 Tube outlet B 1
15 :701/80231 Switch binary 1
16 :331/14049 Thermostat heater/air con. 1
17 :25/220402 Valve expansion 1
18 :25/220403 Valve water 1
19 :30/925356 Knob control 3
20 :701/80173 Switch rotary 1
23 :30/925357 Unit control, cable with nut 2
24 :910/60075 Cable control 2
25 :32/925229 Filter wire mesh 1
26 :32/925230 Filter internal at angle, paper 1
27 :580/12120
Filter carbon
Carbon filter Option
1
27 :580/12119
Filter long fresh air
Full filter Option
1
28 :830/10418 Tube inlet A 1
28 332/C4776 Tube inlet B 1
29 :331/29780 Cover 1
30 :826/01311
Fastener 1/4 turn
30, 33 and 34 should be replaced as s set
1
31 :331/14278 Plate control panel 1
32 :817/16594 Label control panel 1
33 :826/01025 Clip quick release 1
34 :826/01223 Washer retaining 1
35 826/01488 Screw Button Head M5 x 12 4
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16. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-23-1 HEATER UNIT
Item Part # Change No Description Usage Code QTY
A 30/925795 Superseded Heater Unit 1
A 30/926655 Unit heater 1
9 :30/925352 Evaporator core 1
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17. 10 :30/925353 Heater matrix 1
13 :30/925355 Heater blower - AC-2 1
13A :30/926045 Resistor 24V 1
14 :830/10419 Tube outlet 1
15 :701/80231 Switch binary 1
16 :331/14049 Thermostat heater/air con. 1
17 :25/220402 Valve expansion 1
18 :25/220403 Valve water 1
19 :30/925356 Knob control 3
20 :701/80173 Switch rotary 1
23 :30/925357 Unit control, cable with nut 2
24 :910/60075 Cable control 2
25 :32/925229 Filter wire mesh 1
26 :32/925230 Filter internal at angle, paper 1
27 :580/12120
Filter carbon
Carbon filter - Option
1
27 :580/12119
Filter long fresh air
Full filter Option
1
28 :830/10418 Tube inlet 1
29 :331/29780 Cover 1
35 826/01488 Screw Button Head M5 x 12 4
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18. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-24-1 RECIRCULATION FILTER AND DUCTING

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19. Item Part # Change No Description Usage Code QTY
1 580/12117 Filter recirculation 1
2 1315/0205D Setscrew M6 x 20 9
3 1420/0006D Washer (M6) 4
4 1412/0001D Washer (1/4" Large) 7
5 926/01300 Strip sealing 0
6 265/00256 Guide hose 1
7 1370/0303D Nut Self Lock M10 2
8 1420/0008D Washer (M10) 1
9 817/04971 Label Heater Pipes 1
10 157/14704 Foam seal 2
11 824/50011 Strip edging 1
12 926/09905 Strip foam 25 X 38 X 50 2
13 926/43201 Foam strip, 25 x 25 x 420 self adhesive 1
14 826/01488 Screw Button Head M5 x 12 4
15 331/16512 Elbow duct 1
16 331/16504 Bracket duct elbow 1
17 331/16505 Bracket location 1
18 1430/0202 Screw No 8x1/2" 6
19 331/16895 Duct front 1
20 331/17043 Panel Control, Aircon 1
21 331/16895 Duct front 1
22 331/17540 Gasket Front Duct 1
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20. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-25-1 HEATER DOOR HEAVY DUTY FILTER
Item Part # Change No Description Usage Code QTY
1 335/05343 Door heater 1
2 826/10926 Hinge metal door 1
Filter air assembly
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21. 3 580/12146 See engine section for components 1
4 32/925398 Bracket air filter mounting 1
5 32/925399 Cap rain 1
6 834/10699 Hose 1
7 1315/0307D Setscrew M8 x 25 mm 2
8 1420/0007D Washer (M8) 2
9 1370/0203D Nut Lock M8 2
10 2201/0017 Clip Worm Drive 110-140mm 1
11 2201/0016 Clip Worm Drive 91-114mm 1
12 2201/0015 Clip Worm Drive 78-102mm 1
13 1315/0303D Setscrew M8 x 16mm 2
14 335/05373 Plate air intake 1
15 813/10230 Gasket 1
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22. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ C
ELECTRICS-MACHINE CAB & ENGINE \ C03 ELECTRICS, CAB
9802/2720 C3-26-1 FACE LEVEL FAN INSTALLATION SALES
SPECIAL
Item Part # Change No Description Usage Code QTY
1 717/20143
Fan face, 24V
Sales special 6246
1
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24. 4 721/11114 Harness fan, face, twin 1
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25. Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED LOADERS \ 416 00530600-00530999 9802/2720 \ D
CONTROLS-MACHINE ENGINE & STEERING \ D01 CONTROLS, MACHINE
9802/2720 D1-2-1 CONTROL PARKING BRAKE
Item Part # Change No Description Usage Code QTY
1 331/21033 Gaiter Hand Brake 1
2 331/17991 Lever Parking Brake 1
2A :252/18501 Grip hand black 1
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26. 3 331/21066 Plate Gaiter 1
4 826/01560 Screw M6x25 6
5 2410/1113 Grommet 31.8 2
6 701/72500 Switch Red Top 1
7 1315/3312Z Bolt M8x50 2
8 1370/0203Z Nut Nut M8 2
9 1420/0007Z Washer (M8) 2
10 910/50400
Cable Parking Brake
416
1
11 :913/02300 Clevis assembly 2
12 :2000/0030 Gaiter 2
13 :826/00627 Clip 'E' 2
14 :1340/0102Z Nut 2
15 826/10836 Screw Shouldered 1
16 1420/0006Z Washer (M6) 1
17 1370/0103Z Nut Self Lock M6 1
18 826/10837 Screw Shouldered M6 x 30 1
19 1420/0006Z Washer (M6) 1
20 1370/0103Z Nut Self Lock M6 1
21 335/01751 Bracket Handbrake 1
22 1315/0305D Setscrew M8 x 20mm 3
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