Jomaray Pulp Packaging, Ana's breeders.ppt

The presentation is all about tha basics of retort.

1. STATIC Retort system
Presented to
JPPI PHILIPPINES.
•04 AUGUST 2019

2. Sterilizer Specifications
•Processing Vessel Inside Diameter: 1500mm.
•Holding Capacity Six Pallets
•Maximum Working Pressure, 5 Bar
•Maximum Working Temperature, 205C
•Executed In ANSI 304L Stainless Steel
•Electrical And Mechanical Safety Lock On Door

3. Schematicoverview

4. Operating Principle
•Combination of water sprays with
direct steam injection provide heat
transfer
•Direct steam injection into the
chamber
•Circulated water distributed by spray
nozzle's create a homogeneous
mixture of steam, air and water
•Heat transfer by the steam/water
mixture continuously cascades across
the containers reducing film coefficient
•Air overpressure for counter balance
above saturated steam setpoint

5. LOG-TEC
TM
Process Management
•Field Proven With Over 900
Systems Installed Worldwide
•State Of The Art, Scientifically
Calculated Processes With On-
Line Deviation Correction
•Unlimited Product Recipe
Configuration
•Precise Computer Generated
Cook Logs
•Decentralized Design

6. •Controller
•Executes automatic
sequence of operation
•Controls analog and
digital valves
•Maintains local operator
and management
passwords
•Provide program
override options
•Host computer
•Process calculation
•Recipe development
•Historical record
backup and retrieval
•Maintains host system
passwords
LOG-TECTM Process Management

7. •Controller self test before process start-up
–Analog input values are scanned for validity prior to the start of
every process
–If an analog value is out of range the operator is verified and the
process log records the failure
•Advanced “what if” logic
–Program routines that work with analog and digital logic that
validate the process in real time
Controller Operation

8. Critical Process Alarms
•Critical inputs are continuously monitored
–Temperature
•Temperature tracking
•Deviation correction
•High temperature alarm
•RTD comparison check
–Pressure
•Profile pressure
•Alarm pressure
–Flow
•Low flow
•Critical flow
–Level
•Alarm level HI
•Alarm level LOW
–Steam, Air, Water Manifold Pressure
–Door Position
–Motor Overloads

9. Major equipment
•Safety equipments
•Automation Equipments
•Processing Equipments

10. Safety equipments
•Safety Valve
•The safety will be release vessel
pressure if morethan 5Bar.

11. •Vacuum Breaker
•The vacuum breaker for prevent
retort vessel in vacuum condition.
• The vacuum may cause of
collapse retort vessel.
Safety equipments

12. •Zero pressure switch & Lockpin
•The zero pressure switch
mechanism use for prevent open
retort door under pressure. This
mechanism will latch door lock at
all times. If retort vessel under
pressure the lock pin unable to
unlock.
Safety equipments

13. •Door Switch & Instrument Air
supply valve
•The door safety switch with
disconnect instrument air to
control system at unlock status.
All of control and process valve
will be not function at door open.
Safetyequipments

14. Processing Equipments
On/Off Valves
Proportional
Valves

15. •Temperature sensor
•The temperature is RTD’s
PT-100 located at back side
of retort. This is double
element sensor. In cause
first element failed during
process, the second
element will take control till
finish process.
Processing Equipments

16. •Digital Master
Temperature indicator
•Monitor Temperature
compare with RTD.
Processing Equipments

17. •Pressure Transmitter
•The pressure transmitter
measure vessel pressure
and send to control system.
Processing Equipments

18. •Level Transmitter
•The level transmitter measure
water level in side vessel and
send to control suystem.
Processing Equipments

19. •Water Flow Meter
•The flow meter measure water
circulation during process.
Processing Equipments

20. •Plate Heat Exchanger
•The plate heat exchanger use for
indirect cooling. Indirect cooling
prevented contaminate from
cooling water to product.
•Indirect cooling also prevent
thermal shock during change step
from Cook to Cooling
Processing Equipments

21. •Nozzle Spray
•The nozzle spray use for
spray water cover the
basket. The water made
event temperature
distribution during process.
Processing Equipments

22. •Water circulations pump
•The water circulation
pump use for create
water circulation and
flow through nozzle
spray.
Processing Equipments

23. •Water Filter/Strainer
•The water filter/strainer use for
prevent big particle block at
nozzle.
Processing Equipments

24. •Internal chain conveyor& roller
track.
Automation Equipments

25. Sequence
Of
Operation

26. Schematic overview

27. Fill To Level
•Retort Door Closes, Mechanical And Electrical Interlocks Are
Activated
•Fill Valve Opens, Controller Fills Vessel To Preset Level
•Controller Will Scan For Maximum Time To Achieve Level
Full Condition

28. •Fill process water
Fill To Level

29. Controlled Come-Up Profile
•Controlled Come-up
–Programmable temperature ramps
–Controller step ramps the set point
–Controlled temperature overshoot
–Profile depending product
and container
–Reduces F0 spread

30. Come-Up

31. Circulation Pattern Heating
Flow Meter
340 m
3
/hr
Filter
Pump
Flow Divert
Valve
Spray
Reservoir
Open

32. Cook
•Controller Scans For Deviations
•Operator Visually Scans The Digital Temperature And
Chart For Permanent Record Storage

33. Cook

34. Cooling
•Cooling Water Is Proportionally Injected Into The Heat
Exchanger Based On A Pre-programmed Cooling Rate
•Air And Vent Control Valves Follow Pre-programmed
Overpressure Setpoint Routines

35. Cooling

36. Circulation Pattern Cooling
To
Drain
Or
Re-Claim
Spray
Reservoir
Pump
Flow Meter
290 m
3
/hr
Open
Throttle
Filter
From
Cooling
Tower

37. Cooling
•Controlled cooling
–Reduce thermal shock
–Improve product
consistency

38. End Cycle

39. End Cycle
•Drain Valve Opens, Controller Waits For Low Level
Condition
•Residual Pressure Is Released
•Return drum to home position
•Controller Disables Mechanical And Electrical Interlocks

40. •LOGTEC-E CONTROLLER

41. Basic diagram of LOGTEC CONTROLLER
P
L
C

42. LOGTEC CONTROLLER
•Main screen

43. LOGTEC CONTROLLER
•LOGON
•screen

44. LOGTEC CONTROLLER
•Maintenance
screen

45. LOGTEC CONTROLLER
•Digital
Output
screen

46. LOGTEC CONTROLLER
•Analog
Output
screen

47. LOGTEC CONTROLLER
•Conveyor
Maintenance
screen

48. LOGTEC CONTROLLER
•Door
Maintenance
screen

49. •LOGTEC HOST SOFTWARE

50. LOGTEC-E HOST SOFTWARE
•System Configuration

51. LOGTEC-E HOST SOFTWARE
•Start screen

52. LOGTEC-E HOST SOFTWARE
•Retort Overview

53. LOGTEC-E HOST SOFTWARE
•Retort Detail

54. LOGTEC-E HOST SOFTWARE
•Retort Detail

55. LOGTEC-E HOST SOFTWARE
•Alarm Screen

56. LOGTEC-E HOST SOFTWARE
•Batch Data

57. LOGTEC-E HOST SOFTWARE
•Management screen

58. LOGTEC-E HOST SOFTWARE
•Recipe Editor

59. LOGTEC-E HOST SOFTWARE
•Active Recipe Selection

60. LOGTEC-E HOST SOFTWARE
•Retort recipeprofile0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
Temerature
C
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.4
2.6
2.8
3.0
3.2
Pressure
Bar
0.0
3
COME UP COOK COOLING
Temperature
Pressure
10
1 2 4 5 6 8 9

61. LOGTEC-E HOST AND HMI PASSWORD
•User : operator
•Pass : operat
•User : super
•Pass : super
•User : quality
•Pass : qualit
•User : maint
•Pass : maint