Karthik Resume NPD

1. M V SAI KARTHIK E-mail: [email protected]
Cell : 8177950817/9766076770
PROFESSIONAL SUMMARY
·03 Years 03months professional experience in New Product Development.
·Experience in Fabrication Process for all the NPD and Proto Samples.
·Plan and coordinate production engineering process on daily basis to produce high quality products.
·Certified IMS Internal Auditor.
·Responsible for DFM, Design reviews and project reviews with CFT.
·Responsible for coordinating production trial runs for new designs.
·Responsible for key deliverables/milestones for new projects from concept phase to mass
production/Start of Production.
·Tear down Analysis for benchmarking products with respect to cost & performance.
·Updating documents like APQP, PFMEA, DFMEA, Control Plan, TPM, creating of BOM in SAP, TS
Documents, Control Charts etc.
·Maintaining of APQP cosigned time plan for all phases of APQP design, Development, verification and
validation.
·Weekly internal reviews with various departments.
·Weekly update to the customer for the status of the project through APQP cosigned time planned.
·Maintaining the issues list inline the time plan and updating on weekly basis after internal reviews.
·Continuous improvement of fabrication process to effectively utilize the equipment and material to
maximize production.
·Design review for Product Development and Prototype Development.
·Proposing VAVE Ideas and executing them in Production.
·Expertise in Turning, Milling, Shaping and fabrications.
·Planning for material and manufacturing process.
AWARDS & REWARDS
·Shabhash Award for the month of July 2015 for Ensuring Functioning of fabrication in Proto during
lot of absenteeism by working overtime.
·Shabhash Award for the month of Dec 2014 for efforts in making record number of Samples of
ISUZU RT 64 IC & also for Supporting Pre SOP & VAVE Activities.
·Shabhash Award for the month of Nov. 2013 for dispatching more proto samples though there is lot
of absenteeism.
·Shabhash Award for the month of Feb. 2013 for Replacing DAT at Customer end.
TRAININGS UNDERGONE
· Supervisory Development Program.
· IMS (ISO 14001 & OHSAS 18001) Awareness & IMS Internal Auditor Program.
· Workshop on Safety.
· Workshop on PFMEA & DFMEA.
· Workshop on Value Engineering at ACMA, Pune
WORK EXPERIENCE
Organization : TATA TOYO RADIATOR Ltd., HINJEWADI, PUNE
Role : Line Leader (New Product Development)
Duration : 1
st
Feb 2013 to till date.
M V SAI KARTHIK ` Page 1 of 3

2. Company Profile : Tata Toyo Radiator is a market leader in the field of Designing, Developing, and
Manufacturing of Heat Exchanger for both automotive & non automotive applications with supplies to all
major oems in India like Tata Motors, General Motors, Volvo , ISUZU, VECV, Mahindra, Ashok Leyland and
others.
Job profile:
·Core team member of CFT for product and process design reviews.
·Expertise in general engineering methods of manufacturing
·Design/Development PPAP formats related to new customer development parts.
·Preparing PFD,PFMEA,CONROL PLAN, Dimensional Inspections & other PPAP documents as per
customer requirement
·Additional task of monitoring cost reduction/ VA VE projects in prelaunch phase.
·Complete resource management in proto shop.
·Overall milestone timeline plan for proto built related activity as a part of New Product
Development.
·Leading Union base 36member team.
·Planning & Execution of new product as per customer demand.
·Document owner in production (History card, Job card, Actual costing sheet, Excel & SAP BOM).
·Single point of contact between product design team and manufacturing for new product
development and production trial runs.
·Obtain Customer feedback, inputs on prototype in terms of delivery, quality & new proposals.
Monitor Customer complaints by 8 D report.
·Well versed with SAP PP & MM modules for maintaining material master data, rate routings.
·Product costing for prototype jobs.
·8D analysis.
·System Inventory management.
·Prototype control plan and process design.

EDUCATIONAL QUALIFICATIONS
·Pursuing AMIE Section – B, Completed Section – A in Mechanical Engineering.
·J N Govt. Polytechnic, Hyderabad, Telangana, Diploma in Mechanical – 2012 – 79%.
INDUSTRIAL TRAINING
·Central Institute of Plastic & Engineering Technology (CIPET) Hyderabad. (Jul 2011 to Dec 2011)
Abstract: This training deals with the Plastic material types and their properties, manufacturing of
Plastic Products, Dies & testing of Plastic Materials.
COMPUTER SKILLS
·MS word, MS Excel, MS Power point, SAP.
PERSONAL PROFILE
Father’s Name : Shree M S R Murthy
Date of Birth : 12th November 1994
Gender : Male
Marital Status : Single
Nationality : Indian
Religion : Hindu
Languages Known : English, Hindi, Marathi and Telugu
M V SAI KARTHIK ` Page 2 of 3

3. Residence Address : Shivshaktichowk, F-3, Mandot building, Akurdigoan, Pune-411035
M V SAI KARTHIK ` Page 3 of 3