Kinetic Gears Corporate Presentation

www.kineticgears.in

1. Kinetic Gears Manufacturer of all types of Automobile & Precision Parts Corporate Presentation

2. Introduction KINETIC GEARS commenced its operations in the year 1980 in Nagpur under the guidance of Mr. Vishram Jamdar as Managing Partner. Progressively emerged as the most reliable gear manufacturing unit, housing best in class machines tools, heat treatment and reassembly facilities for gear boxes. The unit picked up well and started supplying Hi-tech Gears to Eicher Tractor, Mahindra & Mahindra, Ordnance Factory, Ashok Leyland Hindustan Aeronautics and State Electricity boards etc. The imported gears for different machines developed by the unit for Ordnance Factory, has given a CERTIFICATE OF IMPORT SUBSTITUTION to Kinetic Gears. Mr. Vishram Jamdar was also felicitated at the hands of RBI Governor by MSFC, as one of THE BEST ENTREPRENEURS OF MAHARASHTRA.

3. Introduction Integration of system like ISO 9001:2008 for all its processes is deep rooted. Periodic reviews of the set targets & objectives are carried out in Management Review Meetings. Kinetic Gear’s culture and value system are based on integrity, transparency, mutual trust, excellence oriented performance. Kinetic Gears believes that the employees are the most valuable dynamic asset of the organizations. Value system and principle based approach of the leadership have brought in good attitudinal changes in employees to contribute fullest of their potentials. To sustain in the market, Kinetic Gears constantly upgrading it’s facilities, equipments and technologies since inception of gear manufacturing in the year 1980. In short KG will always strive to achieve business excellence through quality work and technology up gradation .

4. Kinetic Gears - Partnership (Family owned) Heat Treat Well - Partnership (Family Owned) Address :- E 19/1 MIDC Industrial Area Hingna Road Nagpur - 440028 Emails :- [email protected] [email protected] Web :- www.kineticgears.in Phone Nos. :- [phone] , [phone] Fax Nos. :- [phone] Contact Persons Vishram Jamdar - [phone] Shree Jamdar - [phone] Contact Details

5. Vision “ To produce and supply defect free Gears, Gear Boxes & Machined Components at the most competitive price as and when required by our Valued Customers. ”

6. Mission Statement “ Our Mission is to adequately empower individual worker, supervisor, staff to significantly increase his Performance Capability in order to achieve the desired goal through mutual understanding and centered leadership. ”

7. Quality Policy

8. ISO 9001 : 2008 Certified

9. ORGANIZATION STRUCTURE Helpers Helpers Helpers Milling Operators Helpers CEO Mr. Vishram Jamdar Head Heat Treatment Mr . Moreshwar MR / Head Quality Mr. Shree Jamdar Head CNC Shop Mr. Sanjay Deshmukh Shift Supervisor Head Machine Shops Mr. Shankar Kamble Shift Supervisor Furnace Operators Head Commercial Mr. Mahesh Vaidya Head Excise Mr. Pathak Head Conventional Shop Mr. Janrao Ingle Furnace Operatiors Shift Suprvisor CNC Operators CNC Operators Shift Supervisor Lathe Operators Shift Supervisor Boring Operators Grinder Operators Head Dispatch Helpers

10. Our Approach… Customer delight through …… Delivery of products with quality and reliability. 100% on time delivery. Cost competitiveness. Ensuring safe and healthy working. Total involvement of Employees through Suggestion, CFT & Continual Improvements. Robust Processes. Result Orientation. Lean Manufacturing. Use of modern manufacturing techniques. Continual Improvement,

11. Our Product Spur Gears ---- Spiral Bevel Gear --------------------- Worm Gears ---- Reduction Gear --------------------- Gear Clusters ---- Gear Shafts --------------------- Gear Sprockets ---- and many more…

12. Our Product

13. Our Product C M GEAR FAN SHAFT BIG WASHER BIG BEARING PLATE TECHO PINION

14. Our Product PLUSE DISC OD SECLECTOR PLATE SECLECTOR PLATE DETENT PLUNGER SCREWED BUSH

15. Our Product SLOW GROUP SUB ASSLY SHIFT FINGER CAM CLUTCH PLATE REV. IDLER GEAR

16. Our Product LEAVER SPEEDO WORM G.S. FINGER SELECTOR ARM TRIGGER WHEEL

17. Our Valued Customers Ashok Leyland Ltd. Bhandara, Ennore , Pantnagar Ordnance Factory Nagpur, Bhandara M.S.P.G.C.L. ( Power Generation Co. ) W.C.L. ( Coal Sector ) Bhilai Steel Plant , Sunflag Iron & Steel. Mahindra & Mahindra Ltd. Indorama Textile , Spintex , Morarjee Mills Hindustan Aeronautic Ltd. Bangalore Lemken India Agro Equipments Pvt. Ltd. Ford India Ltd Uni Deritend Ltd. Tumsar

18. Quality System @ KG….. Systems at KG are designed based on process approach with customer in focus; built on the platform of standards like 9001 : 2008. Four tire in built quality system has been adopted: Set Up approval after each set up/ IPIR ( In Process Inspection Report). Audit inspection of self certified production. Quality gate All these are continuously tracked, improved, using PDCA cycle to give better value to customers and is continually meeting the needs and expectations of all interested parties.

19. Quality System @ KG….. QUALITY DOCUMENT MAINTANED PPAP files of all the new development components. Periodic review of existing PPAP files. Procedure for controlling EDM’s. Master list of all the documents:- Master list of drawings with version Master list of WIS cum Control Plan Master list of Gauges with calibration plan Master list of measuring instruments with calibration plan Master list of fixtures with calibration status Master list of PPAP files Master list of Key Characteristic Master list of SOP’s

20. Quality System @ KG….. ELEMENTS OF PPAP FILE Engineering Drawing Process flow chart Process cum inspection planning sheet (PIPS) Process FMEA WIS cum Control plan MSA studies ( Gauge R&R) for Key Characteristics Dimensional inspection report ( Mapping Report) Record of material test results Cpk of key characteristics Customer Specific requirements Part Submission Warrant EDM’s Bulk Approval Request Appearance Approval Report

21. Focus on process capability … Listing of machine asset where key characteristics being machined Listing of Key Characteristics If Cpk > 1.33 Continue Production Communication to Plant Engg. & Process Owner with observation & comment Action for improvement Communication by Plant Engg. and Process Owner to QA for restudy PCS as per plan Annual PCS plan PCS restudy No Yes Review every year or in case of new product/Design Change/change in CFT recommendation/customer requirement Production with 100% Inspection

22. Focus on process capability …

23. Quality Gate @ KG…..

24. Quality Gate @ KG….. Concept of Quality Gate :- Quality Gate enables us to detect defects closer to the point of origin & ensure defect free supplies to Customers. Quality gate provides input to improve the parts quality by facilitating smaller PDCA cycles in the manufacturing process as well as acts as a measure to monitor quality real time.

25. QA/KG/GSF/001 Date of issue 03/06/2013 Area / Stage :- VMC Milling Operation Defect :- Distance 4mm ± 0.1 & Symentricity 0.2mm Root Cause :- Position Gauge not available on the machine Precaution :- 100% inspection with position gauge for checking ball distance & lug symentricity . G.S. Finger Position Gauge Q - ALERT CUSTOMER COMPLAINT

26. Communication with Employees Mr. Vishram Jamdar, CEO of Kinetic Gears discussing with associate about product quality.

27. Quality Award

28. COVERAGE IN MEDIA

29. Supplies to Lemken India Shaft Stopper We are supplying machined and Heat treated components to M/s Lemken India Agro Equipments Pvt. Ltd. Stopper - 4339188 Pin with collar - 3137819 Pin - 3138152 Bush - 31710070 We are also supplying fixture part and parts required for maintenance purposes, below mentioned Shafts, Punch holders, loop support, Sprocket etc. to Lemken India.

30. Talent Recognition – Lemken India

31. Our Strength VERTICAL MACHINING CENTER Jyoti Make VMC 850 with 24 ATC – Qty 1 No. Jyoti Make VMC 640 with APC & 24 ATC - Qty 1 No. Capacity Z=810mm , X & Y = 510 mm With Delcam programming facility.

32. Our Strength VERTICAL MACHINING CENTER WITH 4 th AXIS Jyoti Make VMC 850 with 24 ATC – Qty 1 No. Capacity Z = 810mm , X & Y = 510 mm With Delcam programming facility.

33. Our Strength CNC TURNING CENTER CNC Turning Centers: 11 Nos. Capacity:- Ø 350mm x 800mm Length

34. Our Strength GEAR HOBBING MACHINE Hobbing Machines: 8 Nos. Capacity : Ø10mm to Ø1600mm & from 1.5DP to 52DP.

35. Our Strength GEAR SHAPING MACHINE SLOTING MACHINE MILLING MACHINE SURFACE GRINDING MACHINE

36. Our Strength HEAT TREATMENT FACILITIES Fully equipped Heat treatment shop approved by Ashok Leyland & Mahindra & Mahindra with following facilities:- Gas Carburizing Through Hardening Induction Hardening Nitriding PPT Hardening for non-ferrous ISO Thermal annealing Normalizing Oxynit process – Sursulf Nitriding

37. Our Strength Gas Carburizing Furnace Temperature Control Panel & Oxygen probe panel Methanol & acetone Tank with necessary Installation. Flow Meter

38. Gas Carburizing Gas Carburizing Furnace Details:- Type of Equipment : Electrically Heated Pit type Energy Saving Gas Carburizing Furnace. Useful Retort Size : 600 Dia × 1200 h Power Rating : 36 KW Power Supply : 3 Phase , 415 V ,AC ,50 Hz. Operating Temp : 930°C Max. Temperature : 950°C Insulation : The Furnace is insulated with high density Ceramic fiber block of 250 mm thick, the density of the fiber will be of 128 kg/m.cu. Thermocouple : 2 No’s Cr / Al “ K” Type Thermocouple provided, one at the bottom & one at the top . Heating Element : Nichrome Strip Type Heating Element provided. Air Circulation System : Provided 1 No. 3 HP Air circulating System consist of SS310 fans Dia 50 mm fan shaft , bearing for better air circulating and uniformity inside the furnace.

39. Our Strength INDUCTION HARDENING MACHINE CONTROL PANNEL Power Rating : 75 Kw , IGBT Base PLC controlled scanner Range – ø25mm to ø90mm

40. Our Strength DYNASCAN PH 400 E Dynascan Profile Projector with Geometric Measurement System DGMS3 FEATURES:- Dimensions, tolerances, constructions, comparison with CAD master drawings for SPC analysis. Measurements presented as drawings, bar charts, graphs and spreadsheets. Measurement of first part automatically becomes a stored program for repetitive inspections. User friendly and can be mastered quickly on the shop floor, increasing productivity and accuracy. REPORTS:- Red / Green color coded part drawings. Pass / fail results. Graphs and Bar Charts.

41. Our Strength LEAD & PROFILE CHECKING MACHINE LEAD & PROFILE GRAPH

42. Our Strength TRIMOS (Motorized Digital Height) GEAR ROLL TESTER

43. Our Strength Surface Roughness Testing Machine

44. Our Strength SUPERFICIAL CUM ROCKWELL HARDNESS TESTER MICRO VICKERS HARDNESS TESTER with 100X & 400X magnification

45. Our Strength Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera 16 Mn Cr5 Soft 16 Mn Cr5 Hard EN 8D (Hard)

46. Performance Indicators

47. Performance Indicators

48. People Involvement

49. People Involvement

50. Technology Improvement Conversion of Oil Fired Furnace to Electrically heated furnace resulted in Environment & Quality improvement. Erection of ETP Plant. Up gradation of gear manufacturing process from Gear Hobbing ~ Gear Shaving ~ Gear Grinding. From conventional machining to CNC machining . From Wet Gear Cutting to Dry Gear Cutting. From Lathe Machine Gears to Aviation Gears. From Wood Packing to Corrugated Box Packing using plastic more than 50 Mic. thick. From Exhaust Fans to Ventilators.

51. Service to Society INDUSTRIAL VISIT OF COLLEGE STUDENTS ASSOCIATE SHARING KNORLEDGE WITH COLLEGE STUDENTS

52. Service to Society ASSOCIATE SHARING KNOWLEDGE WITH VISITORS Industry – Institute interaction

53. Service to Society POLISHING MACHINE MADE BY COLLEGE STUDENTS DURING INDUSTRIAL TRAINING “PROJECT”

54. Service to Society “EVALUATION OF TORSIONAL STRENGTH OF CERAMIC BRACKETS M OUNTED WITH ARCH WIRE ON CROOKED TEETH” “PROJECT”

55. Celebrating Festivals Together

56. Vijayadashami Pooja

57. Employees with Families get together

58. We learn to unlearn to remain a learning organization… THANK YOU!