MACH 2 Week 1 Machine-Tool-Safety-and-Risk-Management-in-Maritime-Operations.pptx

Week 1 topic for Mach 2 - BSMarE

1. Machine Tool Safety and Risk Management in Maritime Operations

2. Introduction to Machine Tools in Maritime Settings Definition of Machine Tools : Heavy or non-portable power-driven industrial device used for cutting, drilling, forming, grinding, or shaping of a material. Common shipboard examples: Lathes Drilling machines Grinding machines Milling machines Metal cutting tools

3. Lathe Machines Common Shipboard Machine Tools

4. Lathe Machine Used for metal turning operations Creates cylindrical parts Critical for shaft repairs Common Shipboard Machine Tools

5. Drilling Machines Common Shipboard Machine Tools

6. Drilling Machines Common Shipboard Machine Tools Fixed and portable units Used for hole creation Essential for maintenance work

7. Grinding Machine Common Shipboard Machine Tools

8. Grinding Machine Common Shipboard Machine Tools

9. Grinding Machine Common Shipboard Machine Tools Surface finishing Tool sharpening Precision work

10. Milling Machine Common Shipboard Machine Tools

11. Milling Machine Common Shipboard Machine Tools Complex cutting operations Part fabrication Maintenance and repairs

12. Milling Machine Common Shipboard Machine Tools

13. Welding Machine Common Shipboard Machine Tools

14. Welding Machine Common Shipboard Machine Tools Joining metal components Fixing metal equipment and structures. Ensuring leak-proof pipe connections.

15. Safety!

16. Safety! Moving machine parts have the potential to cause severe workplace injuries, such as crushed fingers or hands, amputations, burns, or blindness.

17. Causes of Machine Incidents Reaching in to “clear” equipment Not using Lock-out/Tag-out

18. Causes of Machine Incidents Lock-out/Tag-out

19. Causes of Machine ACCIDENTS Reaching in to “clear” equipment Not using Lock-out/Tag-out Unauthorized person doing maintenance or using the machines Missing or loose machine guards Lack of training Lack of protection (e.g. equipment safeguards) Not following procedures Lack of maintenance Horseplaying

20. General Safety Principles Do not leave machines running and unattended Never attend to brush debris from the table surface while the machine is running An active brake mechanism adds greatly to safety Easily reached “off” switch increases safety Always wear appropriate safety gears

21. Understanding Hazards vs. Risks

22. Hazard is anything that may cause harm to an individual, such as chemicals, electricity, open drawers, and inadequate ventilation. Risk is the possibility that somebody could be harmed by these and other hazards and the indication of how serious the harm can be.

23. Types of Hazards

24. Unscramble the letter to determine the type of hazard a worker is exposed to based on the example given in each item.

25. 1. repetitive and forceful movements R O G I M C E N O

26. ergonomic hazards Occur when the type of work, body positions and working conditions put a strain on your body.  They are the hardest to spot since you don’t always immediately notice the strain on your body or the harm that these hazards pose.

27. Proper lifting

28. 2. spillages of toxic materials H A L E C M C I

29. chemical hazards Are present when a worker is exposed to any chemical preparation in the workplace in any form (solid, liquid or gas). Some are safer than others, but to some workers who are more sensitive to chemicals, even common solutions can cause illness, skin irritation, or breathing problems.

30. 3. bacteria and viruses L O B G I I O C L A

31. biological hazards Also known as biohazards , refer to biological substances that pose a threat to the health of living organisms, primarily that of humans such as viruses, bacteria, fungi and parasites.

32. 4. twisted extension cords H I Y S C A P L

33. PHYSICAL HAZARDS Physical hazards can be any factors within the environment that can harm the body without necessarily touching it. These include exposure to slips, trips, falls, electricity, noise, vibration, radiation, heat, cold and fire.

34. 5. stress from night shifts P C O S Y H OL AG I C L

35. psychological hazards Those that are basically causing stress to a worker. This kind of hazard troubles an individual very much to an extent that his general well- being is affected

36. Common Machine Tool Hazards Moving/Rotating parts Flying debris Entanglement risks Faulty Electrical/Mechanical Components Noise exposure Heat generation Chemical exposure (coolants) Sharp cutting tool edges Lubricating Oil Spillage

37. How to manage the hazards?

38. #1 CARRY OUT AN APPROPRIATE RISK ASSESSMENT FOR THE NATURE OF THE WORK AND HAZARDS

39. What are the hazards and risks in the photo?