Our Manufacturing Facilities A Virtual Tour.pdf

In addition to inviting you to sit in our chairs, we at Diya Seating Solution want you to discover the love and care that go into each one. This virtual tour is only a tiny taste of the passion, technology, and hard work that make our goods genuinely exceptional.

2. OUR MANUFACTURING FACILITIES: A VIRTUAL TOUR
INDIYASEATINGSOLUTION,EACHCHAIRTHATWEPRODUCEISTHEOUTPUTOF
PRECISEENGINEERING,CAREFULDESIGN,ANDMASTERFULCRAFTSMANSHIP.
WHILETHEFINISHEDPRODUCTPROUDLYOCCUPIESSEATSINHOMES,OFFICES,
ANDINSTITUTIONSNATIONWIDE,NOTMANYGETTOSEETHEPLACEWHEREIT
ALLSTARTS—OURMANUFACTURINGFACILITIES.
WELCOMETOABEHIND-THE-SCENESLOOKATTHEHEARTOFOUROPERATIONS:
APLACEWHERETECHNOLOGY,TALENT,ANDDEDICATIONCOMETOGETHERTO
BRINGCOMFORTTOLIFE.INTHISVIRTUALTOUR,YOU’LLGETACLOSERLOOK
ATHOWOURCHAIRSAREMADE,WHOMAKESTHEM,ANDTHEPRINCIPLESTHAT
GUIDEEVERYPROCESS.

3. A HUB OF INNOVATION AND CRAFTSMANSHIP
OURPRODUCTIONFACILITIESARENOTMEREPRODUCTIONSITES—THEYARECENTERSOF
INNOVATIONWHERECONCEPTSAREEXPERIMENTEDWITH,MATERIALSAREREWORKED,
ANDQUALITYISENSURED.BOTHEFFICIENTLYDESIGNEDANDSUSTAINABLYOPERATED,
OURFACILITIESARETHEREFLECTIONOFOURDEDICATIONTOEXCELLENCEAND
ACCOUNTABILITY.
EVERYASPECTOFOURPRODUCTION PROCESS,FROMFRAMEASSEMBLYTOFINAL
ASSEMBLY,ISDONEIN-HOUSE.THISVERTICALINTEGRATIONALLOWSUSTOMAINTAIN
GREATERCONTROLOVERQUALITY,ACCELERATEDTURNAROUND TIMES,ANDONGOING
IMPROVEMENT.

4. LOCATEDONASTRATEGICALLYDESIGNEDAREA,OURINFRASTRUCTUREISSEGREGATEDINTOSEVERALSPECIALIZEDDEPARTMENTS,SUCHAS:
DESIGN&PROTOTYPINGUNIT
METALWORKS&FRAMEFABRICATION
FOAMMOLDING&CUTTING
UPHOLSTERY&STITCHING
ASSEMBLY&FINISHING
QUALITYCONTROL&TESTING
PACKAGING&DISPATCH
EACHDEPARTMENTHASTRAINEDPERSONNELANDMACHINERYTHATISTOP-NOTCH,ENSURINGPRECISIONATEACHSTAGE.
FACILITY OVERVIEW

5. DESIGN AND PROTOTYPING
ACHAIRISENVISIONEDANDMODELEDBEFOREIT'SACTUALLYBUILT.OUR
INTERNALDESIGNTEAMUTILIZESCADSOFTWAREANDERGONOMICGUIDELINES
TODESIGNANDCREATENEWMODELS.RAPIDPROTOTYPINGANDTESTING
BEFOREMANUFACTURING ISMADEPOSSIBLEBY3DPRINTINGANDSIMULATION
TOOLS.
THISISWHEREINSPIRATIONMEETSFUNCTIONALITY.CONCEPTSAREREPEATEDLY
REFINEDTOHARMONIZEAESTHETICS,COMFORT,ANDUSABILITY—RESULTINGIN
PRODUCTSTHATAREASBEAUTIFULASTHEYARESUPPORTIVE.

6. FRAME BUILDING AND METAL FABRICATION
THEDURABILITYOFEVERYCHAIRISITSFRAME.INTHISDEPARTMENT,
METALPARTSOFTHEHIGHESTGRADEARECUT,BENT,WELDED,AND
POWDER-COATED.CNCBENDINGMACHINESANDROBOTICWELDERSHELP
TOENSUREEACHFRAMEISDURABLEANDCONSISTENT.
WEADHERETORIGIDGUIDELINESTOENSURETHATEVERYPARTISABLE
TOSUSTAINLONG-TERMUSEWITHOUTSACRIFICINGPERFORMANCE.

7. SEAT CRAFTING AND FOAM MOLDING
COMFORTSTARTSWITHCUSHIONING,ANDWEARESERIOUSABOUTTAKING
THISASPECT.HIGH-PRESSUREFOAMMOLDINGMACHINERYINOUR
FACILITYPRODUCESCONSISTENT,ERGONOMICALLYDESIGNEDCUSHIONS.
WEAPPLYVARYINGFOAMDENSITIESBASEDONTHEMODELOFTHE
CHAIRSTOACHIEVEMAXIMUMCOMFORTANDPOSTURESUPPORT.THIS
ACCURACYINFOAMAPPLICATIONKEEPSYOUFREEFROMFATIGUEAND
DISCOMFORTWHENYOUUSETHECHAIRSEXTENSIVELY.

8. UPHOLSTERY AND TAILORING
INTHISSECTION,SKILLEDCRAFTSMENBRINGCOLORANDTEXTURETOTHE
CHAIRS.USINGHIGH-QUALITYFABRICS,MESH,ANDLEATHERETTES,OURTEAM
HANDLESCUTTING,STITCHING,ANDUPHOLSTERING WITHMETICULOUS
ATTENTIONTODETAIL.
SEWINGMACHINESWITHPROGRAMMABLE PATTERNSENSUREEVENSTITCHING,
WHILEMANUALINSPECTIONSGUARANTEEAFLAWLESSFINISH.WHETHERIT'SA
BREATHABLEMESHFORTASKCHAIRSORELEGANTLEATHERETTEFOREXECUTIVE
MODELS,EVERYMATERIALISHANDLEDWITHCARE.

9. ASSEMBLY AND MECHANISM INSTALLATION
ONCEREADYWITHINDIVIDUALPARTS,THEYAREASSEMBLEDINTHELINE.FROMPLUGGINGINTILTAND
LIFTMECHANISMSTOTHEINSTALLATIONOFARMRESTSANDBACKRESTS,HEREISWHERETHEPRODUCT
BEGINSTOTAKEFORM.
CAREFULASSEMBLYISDONEONEACHCHAIRTOENSURETHESMOOTHFUNCTIONINGOFMECHANICAL
FUNCTIONSSUCHASRECLININGTENSION,SEATHEIGHT,AND360-DEGREEROTATION.
WEALSOHAVESTANDARDCHECKLISTSFOREACHMODELTOENSUREBATCH-TO-BATCHCONSISTENT
PERFORMANCE.

10. QUALITY CONTROL: OUR NON -NEGOTIABLE STANDARD
EACHCHAIRISPUTTHROUGHSEVEREMULTI-POINTTESTINGPRIORTOAPPROVALFORSHIPMENT.OURQUALITYASSURANCETEAMINSPECTS:
LOAD-CARRYINGCAPACITY
MECHANICALOPERATION
UPHOLSTERYFINISH
BALANCEANDSTABILITY
SMOOTHMOVEMENT(CASTERSANDSWIVEL)
RANDOMSAMPLINGANDBATCHTESTINGELIMINATETHEPOSSIBILITYOFANYFAULTYPRODUCTREACHINGTHECUSTOMER.THISUNCOMPROMISING ATTENTIONTOQUALITYISPARTOFOURBRANDPLEDGE.

11. PACKAGING AND DISPATCH
ONCETHEYHAVEPASSEDTHEEND-OF-PRODUCTIONINSPECTION,CHAIRSARELOADEDWITHCAREUSINGENVIRONMENTALLYFRIENDLY,DAMAGE-FREEMATERIALS.EACHITEMISLABELED,SEALED,ANDPLACEDIN
OURDISPATCHAREA.
OURLOGISTICSDEPARTMENTCOORDINATESDELIVERYPARTNERSTOENSURETIMELYDELIVERYWITHLOWTRANSITDAMAGE.FROMANINDIVIDUALUNITTOABULKCORPORATEPURCHASE,EACHPACKAGEIS
TREATEDWITHCARE.
SUSTAINABILITYPRACTICES
ASANEW-GENERATIONMANUFACTURER,WEAREAWAREOFOURGLOBALFOOTPRINT.OURSUSTAINABILITYPRACTICESINCLUDE:
RECYCLINGOFMANUFACTURING WASTE(METALSCRAPS,FOAM,ANDFABRIC)
ENERGY-EFFICIENTEQUIPMENTANDLEDLIGHTINGACROSSTHEFACILITY
WATER-BASEDADHESIVESANDLOW-EMITTINGCOATINGS
REDUCEDPLASTICPACKAGINGANDRECYCLABLEMATERIALSUSAGE
WEARECONSTANTLYLOOKINGATOURPROCESSESTOHELPLOWEROURCARBONFOOTPRINTANDMAKEOURPRODUCTSGREENER.

12. OUR PEOPLE: THE HEART OF OUR FACILITY
BEHINDEACHMACHINEANDPROCESSISANINDIVIDUAL.OURFACTORYISHOMETOASKILLEDGROUPOFDESIGNERS,ENGINEERS,MACHINEOPERATORS,QUALITY
INSPECTORS,ANDSUPERVISORSWHOAREALLCOMMITTEDTOEXCELLENCE.
TOKEEPOUREMPLOYEESABREASTOFMARKETDEVELOPMENTSANDTECHNOLOGICALADVANCEMENTS,WEMAKEINVESTMENTSINUPSKILLING,SAFETY,ANDTRAINING.TO
US,MAKINGGREATCHAIRSISABOUTENABLINGGREATPEOPLE.
INNOVATIONNEVERSTOPS
WETHINKMANUFACTURING ISNOTAONE-SIZE-FITS-ALLPROPOSITION—ITCONSTANTLYCHANGES.THAT'SWHYWE'RECONSTANTLYSEEKING:
NEWMATERIALSTHATAREMOREDURABLEANDCOMFORTABLE
AUTOMATIONTOENHANCECONSISTENCYANDMINIMIZEWASTE
CUSTOMIZATIONOPTIONSTOADAPTTOSHIFTINGCUSTOMERREQUIREMENTS
SMARTFURNITURETECHNOLOGIESTOCOMPLEMENTMODERNWORKPLACES
OURFACTORYISANENVIRONMENTOFPERPETUALLEARNINGANDREFINEMENT,SOWECANSTAYAHEADOFTHECURVEINTHESEATINGBUSINESS.

13. CONCLUSION: MORE THAN JUST A FACTORY
NOTONLYISOURFACTORYWHERECHAIRSAREPRODUCED—IT'SWHEREVISIONGETSCREATED,WHERE
INNOVATIONINTERSECTSWITHCRAFTSMANSHIP,ANDWHEREEVERYADJUSTMENT,STITCH,ANDBOLTHASA
PURPOSEBEYONDITSELF:PROVIDINGCOMFORTTOTHOSEWHOUSETHEM.
ATDIYASEATINGSOLUTION,WE'DLIKETOWELCOMEYOUNOTONLYTOSITINOURCHAIRS—BUTTOLEARN
ABOUTTHEPASSIONANDPRECISIONTHATISPOUREDINTOEVERYONEOFTHEM.THISWEBTOURISJUSTA
SMALLPEEKATTHEDILIGENCE,TECHNOLOGY,ANDHEARTTHATPUTSOURPRODUCTSTRULYBEYOND
ORDINARY.
WOULDYOULIKEUSTOHIGHLIGHTTHISTOURWITHPICTURESORVIDEOSFORYOURWEBSITEOR
BROCHURE?ICANALSOASSISTINCREATINGAMULTIMEDIAEXPERIENCE!