PD-Stability, pka, dissolution ratw.pptx

Pharmaceutical product development
M pharma 2nd send'
dr harisingh gour sagar university

1. 1 Stability, Solubility, pKa, Dissolution rate

2. STABILITY, SOLUBILITY, pKa, DISSOLUTION RATE Assignment of PRODUCT DEVELOPMENT PHS C C 1202 Session 20 23-2024 Department of Pharmaceutical Sciences Dr. Harisingh Gour Vishwavidyalaya, Sagar, (M.P.) (A Central University) Supervisors: PROF. VANDANA SONI PROF. SANJAY K. JAIN DR. DHARMENDRA JAIN Submitted by: ADARSH SHARMA Y 23254001

3. ACKNOWLEGEMENT I sincerely appreciate the assistance and support I received from my guide and other faculty members : PROF. VANDANA SONI MAM, PROF.SANJAY K. JAIN SIR, DR. DHARMENDRA JAIN SIR, during my assignment.

4. Content: 4 Introduction Stability Solubility p k a Dissolution references

5. The stability of a product may be defined as an extent to which a product retains, within specified limits, throughout its period of storage and use, the same properties and characteristics as possessed at the time of its packaging. Stability testing provides evidence on how the quality of drug substance or drug product varies with time under the influence of variety of environmental factors such as temperature, humidity, light. It measures and documents the ability of product to retain its characteristics prior to predicted expiry date. FOCUS OF STABILITY TESTING: 1. Stability :

6. The stability testing are practically initiated when a chemical compound just qualifies to be called a ‘drug’. Stages in stability testing throughout lifetime of product: Stability testing during lifetime of a product : Stability testing during product development and registration: Stability testing of clinical batches Drug-drug and drug excipient compatibility studies Stability testing during development pharmaceutics Stability testing of pilot and registration batches Stability testing post registration: On- going stability testing (Continuation of testing, beyond minimum period required for purpose of regulatory submission) Follow-up stability testing Post-approval changes Market surveillance and return sample stability testing

7. Importance of Stability testing: The primary reason for stability testing is the concern for the well-being of the patient suffering from the disease for which the products is designed. Second important concern is to protect the reputation of the manufacturer by assuring that the product will retain fitness for use with respect to all functionally relevant attributes for as long as they are on the market.  To provide a database that may be of value in selection of adequate formulations, excipients and container closure systems for development of a new product. To determine shelf life and storage conditions for development of a new product. Preparation of registration dossier, to substantiate the claimed shelf life for the registration dossier and to verify that no changes have been introduced in the formulation or manufacturing process that can adversely affect the stability of the product .

8. Stability studies testing methods: Real time stability testing Asorption Accelerated stability testing Absorption Retained time stability testing Cyclic stress stability testing REAL TIME STABILITY TESTING: Real-time stability testing is normally performed for longer duration of the test period in order to allow significant product degradation under recommended storage conditions.  The period of the test depends upon the stability of the product which should be long enough to indicate clearly that no measurable degradation occurs and must permit one to distinguish degradation from inter-assay variation. During the testing, data is collected at an appropriate frequency such that a trend analysis is able to distinguish instability from day-to-day ambiguity. The reliability of data interpretation can be increased by including a single batch of reference material for which stability characteristics have already been established.

9. ACCLERATED STABILITY TESTING: In accelerated stability testing, a product is stressed at several high (warmer than ambient) temperatures and the amount of heat input required to cause product failure is determined. This is done to subject the product to a condition that accelerates degradation. This information is then projected to predict shelf life or used to compare the relative stability of alternative formulations. This usually provides an early indication of the product shelf life and thus shortening the development schedule. In accelerated stability testing the samples are subjected to stress, refrigerated after stressing, and then assayed simultaneously. Because the duration of the analysis is short, the likelihood of instability in the measurement system is reduced in comparison to the real-time stability testing. RETAINED STABILITY TESTING: This is a usual practice for every marketed product for which stability data are required. In this study, the stability samples are tested at predetermined intervals i.e., if a product has shelf life of 5 years, it is conventional to test samples at 3, 6, 9, 12,18, 24, 36, 48, and 60 months. This conventional method of obtaining stability data on retained storage samples is known as constant interval method.

10. CYCLIC STRESS STABILITY TESTING: This is not a routine testing method for marketed products. In this method, cyclic temperature stress tests are designed on knowledge of the product to mimic likely conditions in market storage. The period of cycle mostly considered is 24 hours since the diurnal rhythm on earth is 24 hour, which the marketed pharmaceuticals are most likely to experience during storage. he minimum and maximum temperatures for the cyclic stress testing is recommended to be selected on a product by- product basis and considering factors like recommended storage temperatures for the product and specific chemical and physical degradation properties of the products. OBJECTIVES AND PHASES OF Stability studies : OBJECTIVE USE TYPE OF STUDY To select adequate formulations and container-closure system Development of product Accelerated To determine shelf life and storage conditions Development of product and preparation of registration dossier Accelerated and Real-time To substantiate claimed shelf life Registration dossier Real-time To verify no changes has been introduced in formulation Quality assurance Accelerated and Real-time

11. The zone concept: The climate is different in all countries in the world, so stability test should be done accordingly. For purpose of stability testing, the whole world is divided into four zones ( I-IV). Zone Type of climate Zone I Temperate zone Zone II Mediterranean/subtropical zone Zone III Hot dry zone Zone IVa Hot humid/tropical zone Zone IVb Hot/higher humidity

12. Stability testing protocol during product development :

13. Batches: Product development stability studies are generally carried out on a single batch. However, stability testing for registration purpose is done on first three production batches for new drug product. In general, the selection of batches should constitute a random sample from population of pilot or production batches. Containers and closures: Products in all different types of containers/closures whether meant for distribution or physician and promotional samples are to be tested separately. c) Container storage orientation: During stability testing, solutions, dispersed system, semi-solid dosage products are required to be kept in inverted position. This allows full interaction of product with containers/closures. Sampling plans: At times the manufacturer are interested to launch the same product of different strengths, multiple sizes etc. In such case reduced stability testing plans can be resorted to, which involves less number of test points. It involves (a) BRACKETING (b) MATRIXING Decision is taken on two aspects - planning for the number of samples to be charged to stability chambers and plan for sampling from the batch so that whole of it is well covered. BRACKETING : Testing samples on extreme design factors MATRIXING : Testing of subset of the total number of possible samples for all factor combinations at specific time point.

14. Examples : (x= sample tested) Bracketing Design Strength 50 mg 100mg 150mg Batch 1 2 3 1 2 3 1 2 3 Container size 15 ml x x x x x x 30 ml 60 ml x x x x x x Matrixing Design Time points(months) 3 6 9 12 18 24 36 Strength S1 Batch 1 x x x x x x Batch 2 x x x x x x Batch 3 x x x x x S2 Batch 1 x x x x x Batch 2 x x x x x x Batch 3 x x x x e) Test Storage Conditions: The accelerated storage condition used during development studies and also for registration batches is prescribed for all zones as 40ºC ± 2ºC / 75 % RH ± 5 % RH.

15. f) Test Parameters: The stability test protocol should define test parameters that would define the test parameters that would be used for evaluation of the stability samples. Stability parameters for various types of products are listed [WHO, 2009] DOSAGE FORM TEST PARAMETERS Tablets Dissolution, Disintegration, Water content, Friability Hard gelatin capsules Brittleness, Dissolution, Disintegration, Level of microbial contamination Soft gelatin capsules Dissolution, Disintegration, Level of microbial contamination, pH Oral Solutions, Suspension and Emulsion Clarity, Precipitate formation, pH, Viscosity, Density Suspension : Dispersibility, Rheological properties, Distribution of particles Emulsion : Phase separation, Mean size of dispersed globules Powders and Granules for Oral Solution, Suspension Water content Metered dose inhalers Dose content uniformity, Labelled number of medication actuations per container meeting dose uniformity , aerodynamic particle size distribution, microscopic evaluation, water content, leak rate, pump delivery, foreign particulate matter Nasal sprays: Solutions and Suspension Clarity, Level of microbial contamination, pH, particulate matter , Foreign particulate matter Suppositories Softening range, Disintegration and Dissolution time ( 37 º)

16. g) Test Methodology: For methodology to be employed for various tests, kit is always better to follow the procedures given in the official compendia, as the results obtained using official tests, in general , find better acceptance. As far as possible , the assay of drug should be carried out using a stability-indicating method, established by carrying out stress tests on drug under forced decomposition conditions. This method should be validated for specificity, accuracy, precision and linearity in the range to which drug is expected to fall during the stability studies. h) Acceptance Criteria: The acceptance criteria for each test during the stability study are fixed in form of numerical limits, when the result in quantitative terms (e.g. moisture pick-up, viscosity, particle size, assay, degradation products etc.) The qualitative tests, it may be pass or fail.

17. Test Parameter Number of samples required for either long-term or accelerated studies Appearance** Colour** Odour** Assay Disintegration Dissolution Water content Friability Hardness Testing 10 6 6 10 50 10 ** manufacture must assure that product will sustain its quality as per compendia till the time of use Total number of samples needed per point 92 rounded to 100 tablets Number of points Long term = 9 Accelerated = 4 Total number of all points 900 400 Grand total of tablets needed per batch 1300 Typical example of calculation for number of samples required for long-term and accelerated stability testing of each batch of tablets:

18. The Regulatory aspect of stability testing: (ICH STABILITY GUIDELINES)

19. The Solubility is the property of a solid, liquid, or gaseous chemical substance called solute to dissolve in a solid, liquid, or gaseous solvent to form a homogeneous solution of the solute in the solvent.  The solubility of a substance fundamentally depends on the used solvent as well as on temperature and pressure. In qualitative term Solubility may be defined as the spontaneous interaction may be defined as the spontaneous interaction of two or more substances to from a homogeneous molecular dispersion. In quantitative term, solubility may be defined as “Grams of solute that will dissolve in 100 grams of solvent to make saturated solution at a stated temperature”. 2. SOLUBILITY: THERMODYNAMIC SOLUBILITY OF DRUGS: It is the maximum amount of the most stable crystalline form that remains in solution in each volume of the solvent at a given temperature and pressure under equilibrium conditions. The equilibrium involves a balance of the energy of three interactions against each other: solvent with solvent (2) solute with solute (3) solvent and solute

20. STEPS OF SOLUBILITY : Step 1: Holes opens in the solvent Step 2: Molecules of the solid breaks away from the bulk Step 3: The free solid molecule is integrated into the hole in the solvent

21. SOLUBILITY EXPRESSION: The USP lists the solubility of drugs as: the number of ml of solvent in which 1g of solute will dissolve. E.g., 1g of boric acid dissolves in 18 mL of water, and in 4 mL of glycerin.  Substances whose solubility values are not known are described by the following terms:

22. Solubility in product development: For a newly discovered molecule/drug to become an active drug it must transverse through number of physiological barriers, both aqueous and non-aqueous, these barriers exist to protect our body from noxious agents that can be toxic. The system by which nature chose to protect us is based on solubility of compounds. A compound highly soluble in water or highly insoluble in water would not be able to penetrate the deeper tissues and thus rendered ineffective. Neutral compounds without any polarizable centers often prove to be inert pharmacologically. Biopharmaceutical classification system (bcs): BCS is scientific framework for classifying drug substances according to their aqueous solubility and their intestinal permeability.

23. Factors affecting Solubility : Particle size Molecular size Temperature Pressure Nature of solute and solvent Polarity Techniques to improve solubility: PHYSICAL MODIFICATION CHEMICAL MODIFICATION Miscellaneous Methods Particle size reduction like micronization, modification of crystal habit, drug dispersion in eutectic mixture Change of pH, use of buffer, drug derivatization, complexation, and salt formation Use of adjuvants like surfactants, solubilizers, co-solvents, hydrotropy etc 

24. Ka or acid dissociation constant is a quantitative measurement of the strength of an acid in solution.  Let us consider the dissociation of the compound ‘HA’ : HA ⇌ A- + H+ The Ka for this reaction will be given by: Ka = [A−][H+]   [HA] Expressing acidity in terms of Ka can be inconvenient for practical purposes, therefore, pKa is used. pKa can be defined as ‘the negative base-10 logarithm of acid dissociation constant (Ka) of a solution’.  pKa = -log 10 Ka Example: The Ka constant for acetic acid is 0.0000158, but the pKa constant is 4.8, which is a simpler expression. The smaller the pKa value, the stronger the acid.  The pKa value of lactic acid is about 3.8, so that means lactic acid is stronger than acetic acid . 3. pKa :

25. Many drugs are either weak acids or weak bases . Depending upon pH , they exist as ionized or unionized species or both in solution. The relative proportion of ionised a nd unionised species of drug in solution governs its absorption, along with pH this proportion depend upon pKa. Henderson- Hasselbach equation establishes following correlation of these factors: pH= pKa + log ( unionized species / ionized species) -for base pH= pKa + log ( unionized species / ionized species) -for acid Modified form of Henderson- Hasselbach is more suitable for quantitative determination: pKa = pH + log (Cs-Co/ Co) -for bases pKa = pH + log (Co/Cs-Co) -for acids Where Cs = saturated solubility, Co= intrinsic solubility Intrinsic solubility (true solubility) is the solubility due to unionized form of drug. For example: intrinsic solubility (Co) of weak base is 2mg/ mL. The saturated solubility at pH 4 and pH 6 are 14.6 and 2.13 mg/mL. pKa= 4 + log(14.6-2/2) = 4.799 pKa= 6 + log(2.13-2/2) = 4.813

26. Methods of p K a determination : Potentiometric titration In potentiometric titration, a sample is titrated with acid or base using a pH electrode to monitor the course of titration. The pKa value is calculated from the change in shape of the titration curve compared with that of blank titration without a sample present.  (2) Spectrophotometric methods Main advantage is higher sensitivity. The compound must contain a UV-active chromophore close enough to the site of the acid–base function in the molecule. Spectral data are recorded continuously during titration by a diode-array spectrometer

27. Methods of p K a determination : (3)  NMR titration The protonation of a basic site leads to electronic deshielding effects on the adjacent NMR-active nuclei. The average chemical shifts of all the measurable NMR-active nuclei, as a function of pH, are expected to reflect the fractional protonation of each basic group of a molecule. NMR titrations have not yet been applied to the pKa determination of APIs. (4) Liquid chromatography LC is used as a powerful technique for the determination of dissociation constants, as it requires only a small quantity of compounds. Studied samples do not need to be pure and poor water solubility is not a serious drawback. (5) Computational Methods ARChem’s SPARC software is an on-line calculator that estimates the macroscopic and microscopic pKa of any organic compound solely from its chemical structure.

28. Requirements- Aspirin, ethanol, sodium hydroxide, pH meter.   Principle- Aspirin is a weak acid and partially ionizes in water.  HA + H 2 O ↔ H 3 O+ + A-  It’s acid dissociation constant, Ka is given by: Ka = [A−][ H 3 O+] [HA] Aspirin and sodium hydroxide react in a 1:1 mole ratio:   Method-  A burette is filled with 0.1M sodium hydroxide solution . 0.36g of aspirin is weighed in 250ml beaker and 10ml of 95% ethanol is added and volume is made up with deionized water.  2ml portions of sodium hydroxide solution is added from burette to the beaker, stirring well between each additions and recording the pH using a pH meter. The pH begins to rise rapidly near the end-point  After adding 18ml of sodium hydroxide solution, addition is continued in 0.5ml portions . After adding about 22ml, additions in 2ml portions is started again . The addition is continued until total of 36ml has been added. A Graph of pH against volume of 0.1M sodium hydroxide is plotted. The end-point is calculated from the graph of titration . pKa determination of Aspirin :

29.  Dissolution is a process in which a solid substance solubilizes in a given solvent i.e. mass transfer from the solid surface to the liquid phase. Why dissolution studies? To show that the release of drug from the tablet is close to 100%.  To show that the rate of drug release is uniform batch to batch.   to show that release is equivalent to those batches proven to be bioavailable and clinically effective. Mechanism of dissolution: Basically 2 steps involve: 4. Dissolution: Interfacial reaction- cause liberation of solid particles into boundary layer (Cs). Migration of solute from boundary layer into bulk of solution  (C) by diffusion & convection. Overall rate of dissolution depends on the slowest step. Usually Step (2) is the Rate Determining Step.

30. Theories of dissolution: Diffusion layer model- Also called ‘film theory’ Formation of a thin film at the interface, called as stagnant layer. 2 steps are involved: Interaction of solvent with drug surface to form a saturated drug layer , called stagnant layer. Diffusion of drug molecules from stagnant layer into bulk of the system. Noyes- Whitney’s equation: Modified Noyes- Whitney’s equation:

31. 2. Danckwert's model- Penetration or surface renewable theory. Dankwert takes into account the eddies or packets that are present in the agitated fluid which reach the solid-liquid interface, absorb the solute by diffusion and carry it into the bulk of solution These packets get continuously replaced by new ones and expose to new solid surface each time, thus the theory is called as surface renewal theory. Expressed by:

32. Measurement of dissolution: Apparatus according to USP- Apparatus 1 Rotating basket Apparatus 2 Paddle assembly Apparatus 3 Reciprocating cylinder Apparatus 4 Flow through cell Apparatus 5 Paddle over disk Apparatus 6 Cylinder Apparatus 7 Reciprocating holder

33. REFERENCES: Jain N.K, “Pharmaceutical Product Development”, CBS Publishers & Distributors, 2 nd edition,2010, Pg.no. 1-30, 335-367 Vogel’s Textbook of Macro and Semimicro Qualitative Inorganic Analysis. Longman Group Limited, London. 1975 (5). 28-31:130-131 Brahmankar D.M, “Biopharmaceutics and Pharmacokinetics’, Vallabh Prakashan , 2 nd edition, 2009, Pg.no. 1-50 Khar R, Vyas S.P, Ahmad F, Jain G, “ Lachman Liebermans The Theory And Practice Of Industrial Pharmacy”, CBS Publishers & Distributors, 4 th edition, 2020,Pg.no. 217-280 Allen L, Popovich N, Ansel H, “ Ansel's Pharmaceutical Dosage Forms and Drug Delivery System”, Lippincott William and Wilkins publication, 8 th edition, 2004, Pg.no. 145-225