Pembentangan 8 (Slaid) - Flextronics Technology (Penang) Sdn. Bhd.pdf

Best practice in industry managing occupational hygiene

1. IMPLEMENTATION
OF SOHELP 2024
Flextronics Technology (Penang) Sdn Bhd
CONFIDENTIAL

2. CONFIDENTIAL2

3. Penang (Mech), Malaysia
•Soft Tool - Laser, NC Turret, NC Press
Brake
•Hard Tool Stamping up to 600 Tons
(Progressive & Stage)
•Robotic Stamping line
•Pick and place Stamping line
•Hard Tool Design/Fabrication
•CNC Machining
•Precision Machining
•Welding (Spot, MIG, TIG, Plasma,
TSM Robotic)
•Hardware Installation
•Powder Coat
•Tempo Printing/Silk Screening
•Level 3 Integration & ESD Assembly
•Design Services
•NPI Services
•DFM & DFA
Manufacturing & ServicesSite overview
Industrial
Markets served
Communications & Networking
•Switches, Router
•1RU to 4RU Boxes, Server Rack
Enterprise Computer
•Canister Enclosure
Industrial
•Industrial Printer
•Plotter
•A3/A4 Printer Enclosure
•Frame
•Large Frame Enclosure
•Battery backup unit (BBU)
Automotive & Medical
•Stamping Components
Product experience
•ISO 9001:2008 (QMS)
•ISO14001: 2015
•ISO 45001: 2018
•RBA Platinum
Certifications
CEC
Presence Since 1990
Footprint 147 K sqft
Address No 23 Lebuhraya
Kampung Jawa, 11900
Bayan Lepas, Penang

4. CERTIFICATIONS
CONFIDENTIAL4

5. CERTIFICATIONS
CONFIDENTIAL5

6. PROCESS SUMMARY
CONFIDENTIAL6
Raw Material
Secondary
Process
•Bending
•Silk
Screening
•Clinching
•Welding
•Riverting
•Assembly
•Deburring
Primary Process
•Stamping
•Turret
PREMISE END
PRODUCT
Cover assy cage,
bottom chassis,
enlocure, bracket etc
Production Process Premise End Product FLEX End Product

7. Ewe Soon Yeoh
(General Manager)
(NOISE)
Vicknesvarran Kaveyarason
SHO
(CHEMICAL)
Muhammad Hamidi
EHS Tech
(ERGONOMIC)
Hardial Singh
EHS Eng
(SOHELP Enabler)
Nur Syuhaida Nadhirah
(SHO)
SOHELP COMMITTEES
CONFIDENTIAL7

8. SOHELP ROADMAP
CONFIDENTIAL8
Noise Exposure
Management
Chemical
Exposure
Management
Ergonomic
Exposure
Management
Achieved
Level 2
Achieved
Level 1
Achieved
Level 1
.
Achieved
Level 5
Achieved
Level 5
Achieved
Level 1
Achieved
Level 5
.
Achieved
Level 5
Achieved
Level 5
Apr – June
24
1
July – Sept
2024
2
Oct – Dec
2024
3 4
COMPLETED

9. NOISE EXPOSURE MANAGEMENT
Noise Risk Assessment
CONFIDENTIAL9

10. 10
Before After
Relocate deburr process to deburring
room
NOISE EXPOSURE MANAGEMENT
Deburring Process
To isolate Deburring process into separate areas to prevent exposure to other employees around
the sources
Deburring Room
Recommendation Table from NRA 2023
(HQ/91/PEB/00/77)
Noise Mapping from NRA 2023
(HQ/91/PEB/00/77)

11. 11
Before After
NOISE EXPOSURE MANAGEMENT
Air Gun
Replacing current air gun with Blow air gun with quiet –Flo Safety Nozzle
Air gun with silencer cannot blow the
waste scrap because of low pressure
cause employee to remove the silencer
and exposed to high noise
Replace with Flexzilla blow air gun with quiet – Flo Safety
Nozzle, it also provided with 10-inch nozzle for blowing
waste scrap in machine.
Recommendation Table from NRA 2023
(HQ/91/PEB/00/77)
Noise
reduction
11.8dB

12. 12
NOISE EXPOSURE MANAGEMENT
Administrative, PHP & Training
Yearly Audiometric Testing & Ear
Examination 2024
No new case required to notify DOSH (JKKP
7) for 2024
Hearing Conservation Program 2024 Ear Plug Station at Employee Entrance
Hearing Protection Zone

13. 13
CHEMICAL EXPOSURE MANAGEMENT
Chemical Monitoring

14. 14
Before •After
CHEMICAL EXPOSURE MANAGEMENT
Provided spill containment pallet inside chemical store

15. 15
Before •After
CHEMICAL EXPOSURE MANAGEMENT
Chemical Labelling – Printed on chemical bottle instead of using sticker

16. 16
CHEMICAL EXPOSURE MANAGEMENT
Administrative, PPE & Training
KN95 (% Carbon Respirator
Chemical Safety Signage Emergency Shower, First Aid Box,
Portable eyewash, fire
extinguisher, hose reel.
Chemical Cabinet
PPE Vending Machine Chemical Spillage Training

17. 17
ERGONOMIC EXPOSURE MANAGEMENT
Ergonomic Assessment

18. 18
ERGONOMIC EXPOSURE MANAGEMENT
Warehouse – Wrapping finished good (FG) carton boxes
Before After
Wrapping activity ergonomic concern
1.Repetitive Movements
1.Employees frequently perform repetitive
actions, such as pulling and stretching
plastic wrap around the boxes.
2.Awkward Postures
1.Wrapping boxes require workers to bend
or twist their body to perform the activity.
Employee need to repetitively bending
and twist their body to wrap the boxes at
FG area.
Automatic wrapping machine was
provided to replace the manual activity.

19. 19
Before After Justification
-To reduce physical strain
on employee during
material transfer activity.
Material handler required to manually
lift raw material bin weighing up to 35
Kg
Portable scissor trolley was provided for
material handler to use during transferring
raw material bin
ERGONOMIC EXPOSURE MANAGEMENT
Clinching – Material Handler

20. 20
ERGONOMIC EXPOSURE MANAGEMENT
Assembly Line – Hanging Torque Screw
Before After Justification
-To reduce repetitively hand
movement from outside
work and power zone
-To reduce load to the
employee hand during
handling torque screw
Screwing process cause employee to
repetitively
•Hanging Torque Screw to reduce the
load to the employee during handling
•Nail Dispenser move near to the body
(Center Point)

21. 21
ERGONOMIC EXPOSURE MANAGEMENT
Assembly – Screwing (Stand)
Before After Justification
- To reduce shoulder abduction
(awkward posture) and ensure
employee to work in their power
zone.
Torque screw
-Work involving repetitive shoulder/
arm movement with some pauses
or continuous for more than 1
hour
•Provide alternating to stand on a
stool during screwing process

22. 22
ERGONOMIC EXPOSURE MANAGEMENT
Assembly – Riverting (45degree fixture)
Before After Justification
- To reduce shoulder abduction
(awkward posture) and ensure
employee to work in their power
zone.
-Work involving repetitive shoulder/
arm movement with some pauses
or continuous for more than 1 hour
•Placing the material fixture in 45
degrees rather than vertically

23. Before •After
ERGONOMIC EXPOSURE MANAGEMENT
Mobile Industrial Robot (MiR)
CONFIDENTIAL23
MiR improves ergonomics, reducing physical strain on workers and enhancing workplace safety.
Worker manually pushing and pulling trolley MiR are used to replace manual handling activity

24. 24
FACILITIES
Training Room Meeting Room Meeting Room
Employee Rest Area Employee Rest AreaLocker Area

25. 25
FACILITIES
Rest Area Rest Area Rest Area
Canteen Surau
Pantry

26. 26
COMPANY COMMITMENT - EHS POLICY

27. COMPANY COMMITEMENT - PROGRAM & ACTIVITY
CONFIDENTIAL27
Reach Truck Training Safety Corner
Ergonomic Communication
Fire & Evacuation Drill Futsal Tournament Safety Driving Training

28. Enhance
Compliance Level
Enhancing the level
compliance with
legislation related to
safety & health
management at
workplace
Awareness
Promoting workplace
safety awareness
related to SOHELP
element among
workers
Engagement &
Participation
Encourage
involvement from
workers to create
and promote safe
and health working
environment
Reduce treatment
cost
Reduce treatment
cost from injuries
related with noise
exposure, chemical
exposure and
ergonomic exposure.
BENEFITS SOHELP IMPLEMENTATION
CONFIDENTIAL28