Plants boiler details PPT-13.06.24..PPTX

Boiler Details

1. ADITYA BIRLA GROUP At a glance Business Sectors Vision & Values People Vision Research & Development Sustainability Social Responsibility Presenter Name UNIT NAME – ADITYA CEMENT WORKS MD SHAHABUDDEEN– TPL DATE – 16 TH MAY TO 13 TH JUNE 2024

2. ADITYA BIRLA GROUP Research & Development At a glance Busis Sectors Vision & Values People Vision Sustainability Social Responsibility PENDING POINT STATUS PENDING POINT STATUS SL NO. POINTS OBSERVATION DATE TARGET DATE STATUS REMARKS/ REASON 1. PH-2A & 2B BOILER COLUMN, PLATFORM BRACING WELDING BALANCE @ EL + 76 Mtr . 29-04-2024 10-05-2024 R1- 30-05-24 CLOSE 2. PH-2A & 2B BOILER EVAPORATOR CASING CORNER JOINT POOR QUALITY OF WELDING 30-04-2024 10-05-2024 R1- 30-05-24 OPEN

3. PICTURE OF OPEN AND CLOSED POINT Contractor Date of Observation Location STATUS Target Date Completed date ARTI CONSTRUTION 29-04-2024 PH-2A & 2B BOILER CLOSE 10-05-2024 R1- 30-05-24 30-05-2024 Description : - PH-2A & 2B BOILER COLUMN, PLATFORM BRACING WELDING BALANCE @ EL+ 76 MTR COLUMN BRACING WELDING BALANCE Column bracing welding completed

4. PICTURE OF OPEN AND CLOSED POINT Contractor Date of Observation Location STATUS Target Date Completed date ARTI CONSTRUTION 30-04-2024 PH-2A & 2B BOILER OPEN 10-05-2024 R1-30-05-24 Description : - PH-2A & 2B BOILER EVAPORATOR CASING CORNER JOINT POOR QUALITY OF WELDING

5. ADITYA BIRLA GROUP Research & Development At a glance Busis Sectors Vision & Values People Vision Sustainability Social Responsibility AGENCIES INVOLVED AT SITE Quality Presentation Report at site PROJECT : WHRS- AQC BOILER MODIFICATION WORK & NEW PH BOILER MECHANICAL CONTRACTOR MECHANICAL CONTRACTOR AREA TOTAL SCOPE (MT) ERECTION COMPLETED (MT) BALANCE (MT) 1. PRIME ERECTOR AQC-3 BOILER 603 525 78 2. AARTI CONSTRUCTION PH-2A & 2B BOILER 1712 1680 32 3. ADHUNIK PROJECTS PIPE RACK ERECTION WORK 300 242 08

6. INCOMING MATERIAL DETAIL & INSPECTION STATUS Incoming Material Vs Inspection Status Sl. No. Fabricated material came in last 15 days Inspection Done in last 15 days Steel came in last 15 days Inspection Done in last 15 days 1 28 MT 28 MT 00 MT 00 MT Detail of incoming material Description QTY (MT) Make Description QTY (MT) Make

7. INCOMING MATERIAL INSPECTION PHOTOS

8. ADITYA BIRLA GROUP Research & Development At a glance Busis Sectors Vision & Values People Vision Sustainability Social Responsibility CATEGORIZATION OF WELDER AND THEIR AVAILABILITY S. No Category of Welder Total Testing of Welder in No’s Testing of welder in 15 days Qualified Welder Present at site before 15 days Present at site CONTRACTOR NAME 1 STRUCTURE 3G 22 00 15 13 11 PRIME 2 STRUCTURE 3F 09 00 09 08 08 PRIME 3 IBR 12 01 10 08 08 PRIME 4 STRUCTURE 3G 04 00 03 03 03 ADHUNIK TOTAL 47 00 37 32 30

9. INSPECTION Vs PRODUCTION DPR Inspection Vs Production Sl. No. Description Total Production in last 15 days (MT) Total Inspection in last 15 days (MT) Total Production till date/ Total Scope (MT) Total Production offered for inspection (MT) Total Inspection till date (MT) Total observation found against total inspection (Nos.) TARGET DATE 1. FABRICATION COMPLETED

10. AQC-3 BOILER Economiser coil header alignment Drawing No. SA-WHRB-MEC-ADIYCC3-133 REV-00 1- Identification. 2- Orientation. 3- Elevation 4- Water level. 5- Rotation/Rolling. 6- Distance w.r.to boiler axis 7- Alignment w.r.to header centre line. All dimensions are found satisfactory

11. AQC-3 BOILER Drawing No. SA-WHRB-MEC-ADIYCC3-133 REV-00 1- Identification. 2- Orientation. 3- Elevation 4- Water level. 5- Rotation/Rolling. 6- Distance w.r.to boiler axis 7- Alignment w.r.to header centre line. All dimensions are found satisfactory CPH Inlet & outlet header alignment

12. AQC-3 BOILER AQC-3 BOILER HYDROSTATIC TEST 1- Working Design Pressure 19.5kg/cm2 2- Hydro test Design Pressure 28.5kg/cm2 3- Hydro test Pressure 28.5kg/cm2 Hydrostatic test pressure if not less 1.5 time the maximum allowance of working pressure according to ASME- Sec-1 pressure vessel code. Hydrostatic test completed Successfully (0 leak).

13. PH-2A BOILER PH-2A BOILER HYDROSTATIC TEST 1- Working Design Pressure 19.5kg/cm2 2- Hydro test Design Pressure 28.5kg/cm2 3- Hydro test Pressure 28.5kg/cm2 Hydrostatic test pressure if not less 1.5 time the maximum allowance of working pressure according to ASME- Sec-1 pressure vessel code. Hydrostatic test completed Successfully (0 leak).

14. PH-2B BOILER PH-2BBOILER HYDROSTATIC TEST 1- Working Design Pressure 19.5kg/cm2 2- Hydro test Design Pressure 28.5kg/cm2 3- Hydro test Pressure 28.5kg/cm2 Hydrostatic test pressure if not less 1.5 time the maximum allowance of working pressure according to ASME- Sec-1 pressure vessel code. Hydrostatic test completed Successfully (0 leak).

15. ADITYA BIRLA GROUP Research & Development At a glance Busis Sectors Vision & Values People Vision Sustainability Social Responsibility FABRICATION INSPECTION PROTOCOL UPDATED STATUS S. No Description No. of Protocol made in last 15 days No. of Protocol 1 Fit Up 00 172 2 Welding 00 172 3 Painting 00 47 FINDINGS STATUS S. No Description Total No of findings No of findings in last 15 days No. of Pending 1 FOR 03 00 00 2 CAR 00 00 00 3 NCR 00 00 00 INSPECTION PROTOCOL STATUS & CRITICAL FINDING

16. INSPECTION PROTOCOL STATUS & CRITICAL FINDING ERECTION INSPECTION PROTOCOL UPDATED STATUS S. No Description No. of Protocol made in last 15 days No. of Protocol 1 ASSEMBLY 00 43 2 ERECTION / ALIGNMENT 06 151 3 TOUCH-UP PAINTING 00 00 FINDINGS STATUS S. No Description Total No of findings No of findings in last 15 days No. of Pending 1 FOR 00 00 00 2 CAR 00 00 00 3 NCR 00 00 00

17. Sl. No. Punch Point Included or not Yes/No 1 Incoming material details & Inspection status. YES 2 Inspection Vs Production DPR YES 3 Details of agencies involved. YES 4 Inspection Protocol update status. YES 5   Categorization of welders available/ approved. YES 6 Inspection Activities. YES 7 Critical Findings if any NO PUNCH POINTS STATUS

18. ADITYA BIRLA GROUP At a glance Business Sectors Vision & Values People Vision Research & Development Sustainability Social Responsibility THANK YOU