Pm kds..

helpful

1. SAP IMPLEMENTATION
AT
SANGAM INDIA LIMITED
&
SANGAM LIFESTYLE
VENTURES LTD.

2. Production order type and Number

Plant Code: 1100 (PV Spinning Unit, Biliya)

Plant Code: 1110 (PV Yarn, Cotton & Knitted fabric, Sareri)
Plant Division Order
Type
Description Number range
1 110 PV, Cotton &
Knit.(Sareri)
CD02 Carding order 2600000001
- 2600999999
1 110 PV, Cotton &
Knit.(Sareri)
KT01 Knitting Production Order 27 00000001
- 2700999999
1 110 PV, Cotton &
Knit.(Sareri)
MX02 Mixing order (Sareri) 2800000001
- 2800999999
1 110 PV, Cotton &
Knit.(Sareri)
SP03 Spinning order for single Yarn
(Sareri)
2900000001
- 2900999999

Plant Division Order
Type
Description Number range
1 100 PV SPN Biliy a CD01 Carding order 1 100000001
- 1100999999
1 100 PV SPN Biliy a DY01 Dy eing order (Biliya) 1 200000001
- 1200999999
1 100 PV SPN Biliy a MX01 Mixing order (Biliya) 1 3 00000001
- 1300999999
1 100 PV SPN Biliy a SP01 Spinning order for single yarn (Biliya) 1 400000001
- 1400999999

1 100 PV SPN Biliy a SP02 Spinning order for Double Yarn
(Biliya)
1 500000001
- 1500999999

1 100 PV SPN Biliy a SPJ1 Spinning for doubling for other plant 1 600000001
- 1600999999
1 100 PV SPN Biliy a TX01 Texturizing order 1 700000001
- 1700999999
1 100 PV SPN Biliy a RW01 Rework order 1 800000001
- 1800999999

1 100 PV SPN Biliy a JW01 Job work order 1 900000001
- 1900999999
1 100 PV SPN Biliy a SMP1 Sam ple order 2000000001
- 2000999999
1 100 Power plant ST1 0 Steam order (Biliya 10 MW) 7 900000001
- 7900999999

1 100 Power plant ST06 Steam order (Biliya 6 MW) 8000000001
- 8000999999
1 100 Power plant TP1 0 Power order (Biliya 10 MW) 8200000001
- 8200999999
1 100 Power plant TP06 Power order (Biliya 6 MW) 83 00000001
- 8300999999

3. 1 110 PV, Cotton &
Knit.(Sareri)
SP04 Spinning Order for Double Yarn
(Sareri)
3 000000001
- 3000999999

1 110 PV, Cotton &
Knit.(Sareri)
SPJ2 Spinning for doubling for other
plant
3 1 00000001
- 3100999999

1 110 PV, Cotton &
Knit.(Sareri)
JW02 Job Order (Sareri) 3 200000001
- 3200999999

1 110 PV, Cotton &
Knit.(Sareri)
SMP2 Sam ple order (Sareri) 3 3 00000001
- 3300999999

1 110 PV, Cotton &
Knit.(Sareri)
RW02 Rework Order (Sareri) 3 400000001
- 3400999999

1 110 Power plant ST1 5 Steam order (Sareri 15 MW) 81 00000001
- 8100999999
1 110 Power plant TP1 5 Power order (Sareri 15 MW) 8400000001
- 8400999999

Plant Code: 1120 (PV Spinning, Soniyana)






Plant Division Order
Type
Description Number range
1 120 PV SPN
Soniy ana
CD03 Carding order (Soniyana) 3 500000001
- 3500999999
1 120 PV SPN
Soniy ana
MX03 Mixing order (Soniyana) 3 600000001
- 3600999999
1 120 PV SPN
Soniy ana
SP05 Spinning order for Single Yarn
(Soniyana)
3 7 00000001
- 3700999999
1 120 PV SPN
Soniy ana
SP06 Spinning order for Double Yarn
(Soniyana)
3 800000001
- 3800999999
1 120 PV SPN
Soniy ana
JW03 Job order (Soniyana) 3 900000001
- 3900999999
1 120 PV SPN
Soniy ana
RW03 Rework order (Soniyana) 4000000001
- 4000999999
1 120 PV SPN
Soniy ana
SMP3 Sam ple order (Soniyana) 41 00000001
- 4100999999
1 120 PV SPN
Soniy ana
SPJ3 Spinning for doubling for other plant 4200000001
- 4200999999
1 120 PV SPN
Soniy ana
DG04 DG Power Order (Soniyana) 8800000001
- 8800999999

4. Plant Code: 1200 (Denim Unit, Biliya)

Plant Code: 1300 (Weaving Unit, Atun)
Plant Division Order
Type
Description Number range
1 3 00 Weav ing WV02 Weav ing Order (Weaving) 5500000001
- 5500999999
1 3 00 Weav ing WJ01 Weav ing for JOB (Weaving) 5600000001
- 5600999999
1 3 00 Weav ing WP02 Warping Order (Weaving) 57 00000001
- 5700999999

1 3 00 Weav ing SZ02 Sizing Order (Weaving) 5800000001
- 5800999999
1 3 00 Weav ing SZJ1 Sizing for JOB 5900000001
- 5900999999
1 3 00 Weav ing SMP5 Sam ple order (Weaving) 6000000001
- 6000999999

1 3 00 Weav ing RW05 Rework order (Weaving) 61 00000001
- 6100999999
1 3 00 Weav ing DG03 DG Power order (Weaving) 87 00000001
- 8700999999




Plant Division Order
Type
Description Number range
1 200 Denim FP01 Finishing order (Denim) 43 00000001
- 4300999999

1 200 Denim WV01 Weav ing for Sangam (Denim) 4400000001
- 4400999999
1 200 Denim DY02 Dy eing & Sizing order (Denim) 4500000001
- 4500999999
1 200 Denim SZ01 Sizng Order (Denim) 4600000001
- 4600999999

1 200 Denim WP01 Warping order (Denim) 47 00000001
- 4700999999
1 200 Denim SMP4 Sam ple order (Denim) 4800000001
- 4800999999
1 200 Denim RW04 Rework order (Denim) 4900000001
- 4900999999

1 200 Denim BW01 Ball warping order (Rope Dy eing)) 5000000001
- 5000999999
1 200 Denim DB01 Rope dy ed beam order(Rope Dy eing) 51 00000001
- 5100999999
1 200 Denim LC01 LCB order (Rope Dy eing) 5200000001
- 5200999999

1 200 Denim RY01 Cone Winding order (Rope Dy eing) 53 00000001
- 5300999999
1 200 Denim ST03 Steam Order (Denim) 5400000001
- 5400999999

5. Plant Code: 1400 (Processing Unit, Atun)
Plant Division Order
Type
Description Number range
1 400 Process JP01 Job Processing Order (Process 1 ) 6200000001
- 6200999999
1 400 Process JP02 Job Processing Order (Process 2) 63 00000001
- 6300999999

1 400 Process PR01 Sangam Processing order (Process 1) 6400000001
- 6400999999
1 400 Process PR02 Sangam Processing order (Process
2)
6500000001
- 6500999999
1 400 Process SMP6 Sam ple Order (Process 1 ) 6600000001
- 6600999999

1 400 Process SMP7 Sam ple Order (Process 2) 67 00000001
- 6700999999
1 400 Process RW06 Rework Order (process 1 ) 6800000001
- 6800999999
1 400 Process RW07 Rework Order (process 2) 6900000001
- 6900999999

1 400 Process ST02 Steam Order (Process) 7 000000001
- 7000999999
1 400 Process DG01 DG Power Order (Process 1) 8500000001
- 8500999999
1 400 Process DG02 DG Power Order (Process 2) 8600000001
- 8600999999

Plant Code: 1500 (Seamless garments Unit, Atun)

Plant Division Order
Type
Description Number range
1 500 Seam less KN01 Knitting order 7 100000001
- 7100999999
1 500 Seam less DY03 Dy eing order 7 200000001
- 7200999999
1 500 Seam less TD01 Trims Dyeing order 7 3 00000001
- 7300999999

1 500 Seam less ST01 Stitching order 7 400000001
- 7400999999
1 500 Seam less SP07 Single pack order 7 500000001
- 7500999999
1 500 Seam less VP01 Value Pack Order 7 600000001
- 7600999999

1 500 Seam less SMP8 Sam ple Order (Seamless) 7 700000001
- 7700999999
1 500 Seam less RW08 Rework order (Seamless) 7 800000001
- 7800999999

6. Work centers responsible persons

Plant Description Responsible
Person/Department
Description
1 100 PV Spinning Biliya Unit 1 10 Plant Head
1 110 PV Yarn (COTTON & KNITTING
SARERI)
1 11 Plant Head
1 120 PV Spinning Soniyana Unit 1 12 Plant Head
1 200 Denim Unit Biliya 1 20 Plant Head
1 3 00 Weav ing Unit Atun 1 3 0 Plant Head
1 400 Process Unit Atun 1 40 Plant Head
1 500 Seam less Garment Unit Atun 1 50 Plant Head

MRP Controller
Plant MRP Controller Description
1 100 PV1 PV Spinning Biliya Unit
1 100 TX1 Texturizing Yarn (SPINNING BILIYA UNIT )
1 110 PV2 PV Yarn (COTTON & KNITTING SARERI)
1 110 CO1 Cotton Yarn (COTTON & KNITTING SARERI)
1 110 OE1 Open End Yarn (COTTON & KNITTING SARERI)
1 110 KN1 Knitted fabric (COTTON & KNITTING SARERI)
1 120 PV3 PV Spinning Soniyana Unit
1 200 DM1 Denim Unit Biliya
1 200 RD1 Rope Dy ing (DENIM UNIT BILIYA)
1 3 00 RD1 Weav ing Unit Atun
1 400 PH1 Process Unit Atun
1 500 SM1 Seam less Garment Unit Atun

7. MRP Type

Plant MRP Type Description
1 100 PD PV Spinning Biliya Unit
1 110 PD PV Yarn (COTTON & KNITTING SARERI)
1 120 PD PV Spinning Soniyana Unit
1 200 PD Denim Unit Biliya
1 3 00 PD Weav ing Unit Atun
1 400 PD Process Unit Atun
1 500 PD Seam less Garment Unit Atun

Production Scheduling Profile
Plant Code: 1100 (PV Spinning Unit, Biliya)
Plant Order
Type
Production Scheduling
Profile
Description
1 100 CD01
11CD01 Carding order(Prdn Profile)
1 100 DY01
11DY01 Dyeing order,Biliya(Prdn Profile)
1 100 MX01
11MX01 Mixing order,Biliya(Prdn Profile)
1 100 SP01
11SP01 Spinning order for single yarn,Biliya(Prdn Profile)
1 100 SP02
11SP02 Spinning order for Double Yarn,Biliya(Prdn Profile)
1 100 TX01
11TX01 Texturizing order(Prdn Profile)

Plant Code: 1110 (PV Yarn, Cotton and knitted fabric, Sareri)

Plant Order
Type
Production Scheduling
Profile
Description
1 110 CD02
11CD02 Carding order,Sareri(Prdn Profile)
1 110 KT01
11KT01 Knitting Production Order,Sareri(Prdn Profile)
1 110 MX02
11MX02 Mixing order,Sareri(Prdn Profile)
1 110 SP03
11SP03 Spinning order for single Yarn,Sareri(Prdn Profile)
1 110 SP04
11SP04 Spinning Order for Double Yarn,Sareri(Prdn Profile)

8. Plant Code: 1120 (PV Spinning unit Soniyana)

Plant Code: 1200 (Denim Unit, Atun)

Plant Code: 1300 (Weaving Unit, Atun)

Plant Order
Type
Production Scheduling
Profile
Description
1 3 00 WV02
13WV02 Weaving Order,Weaving(Prdn Profile)
1 3 00 WP02
13WP02 Warping Order,Weaving(Prdn Profile)
1 3 00 SZ02
13SZ02 Sizing Order,Weaving(Prdn Profile)


Plant Order
Type
Production Scheduling
Profile
Description
1 120 CD03
11CD03 Carding order,Soniyana(Prdn Profile)
1 120 MX03
11MX03 Mixing order,Soniyana(Prdn Profile)
1 120 SP05
11SP05 Spinning order for Single Yarn,Soniyana(Prdn Profile)
1 120 SP06
11SP06
Spinning order for Double Yarn,Soniyana(Prdn
Profile)
Plant Order
Type
Production Scheduling
Profile
Description
1 200 FP01
12FP01 Finishing order,Denim(Prdn Profile)
1 200 WV01
12WV01 Weaving for Sangam,Denim(Prdn Profile)
1 200 DY02
12DY02 Dyeing & Sizing order,Denim(Prdn Profile)
1 200 SZ01
12SZ01 Sizng Order,Denim(Prdn Profile)
1 200 WP01
12WP01 Warping order,Denim(Prdn Profile)
1 200 BW01
12BW01 Ball warping order,Rope Dyeing(Prdn Profile)
1 200 DB01
12DB01 Rope dyed beam order,Rope Dyeing(Prdn Profile)
1 200 LC01
12LC01 LCB order,Rope Dyeing(Prdn Profile)
1 200 RY01
12RY01 Cone Winding order,Rope Dyeing(Prdn Profile)

9. Plant Code: 1500 (Seamless Garments, Atun)
Plant Order
Type
Production Scheduling
Profile
Description
1 500 KN01
15KN01 Knitting order(Prdn Profile)
1 500 DY03
15DY03 Dyeing order(Prdn Profile)
1 500 TD01
15TD01 Trims Dyeing order(Prdn Profile)
1 500 ST01
15ST01 Stitching order(Prdn Profile)
1 500 SP07
15SP07 Single pack order(Prdn Profile)
1 500 VP01
15VP01 Value Pack Order(Prdn Profile)

10. PM KDS
Equipment Master ( 11 Digit ) :
Code XXXX XX XX XXX
Length 4 2 2 2
Type (NUM) ( Char ) ( Char ) (NUM)
Description Plant Unit Dept. Machine
No
Sample 1100 M1 BR 001
1110 M2 DF 001
1120 M2 RF 001
1200 M1 WR 001
1300 U1 WR 001
1400 S1 JT 001
1500 U1 KN 001

Example Codes :
1100M1BR001 = Spinning division Mill No1 Blow room 001
1110M2DF001 = Spinning division mill no 2 Draw Frame
1120M3RF001 = Spinning division mill no 3 Ring Frame
1200M1WR001 = Mill no1 warping M/V no 001
1300U1WR001 = Fabric Div,Unit-I,Warping M/C No. 1
1400CUCT001 = Flock div.,Cutting Unit,Cutting M/C No. 1
1500U1KN001 = Seamless Garment Div. Knitting M/C No.1

11. Functional Location ( 13 Digit ) :













Example Codes:
1000-1100-M11-BR =Spinning div Mill no 11 Blow Room
1000-1200-M1-WR = Denim Div Mill no 1 Warping Section
1000-1300-U1-WR=Fabric Div.,UNIT 1,WARPING SECTION
1000-1400-S1-JT=PROCESS DIV,SHADE 1,JET DYEING SEC.
1000-1500-U1-KN = Seamless Plant, Knitting Dept.




Code XXXX XXXX XXX XX
Length 4 4 3 2
Type (NUM) Char ( Char ) ( NUM )
Description Company Plant Unit Dept
Sample 1000 1100 M11 BR
1000 1110 M2 DF
1000 1120 M3 RF
1000 1200 M1 WR
1000 1300 U1 WR
1000 1400 S1 JT
1000 1500 U1 KN

12. NOTIFICATION TYPE:
NOTIFICATION TYPE DESCRIPTION
M1 PREVENTIVE MAINTENANCE NOTIFICATION
M2 BREAKDOWN MAINTENANCE NOTIFICATION
M3 GENERAL/CORRECTIVE MAINTENANCE
M4 CALIBRATION NOTIFICATION
ZS EQUIPMENT STOPPAGE NOTIFICATION
ZM OPPORTUNITY


NOTIFICATION NUMBER RANGE:



NOTIFICATION TYPE TYPE FROM TO
PREVENTIVE MAINTENANCE NOTIFICATION M1
11000000 11999999
BREAKDOWN MAINTENANCE NOTIFICATION M2
12000000 12999999
GENERAL/CORRECTIVE MAINTENANCE M3
13000000 13999999
CALIBRATION NOTIFICATION M4
14000000 14999999
EQUIPMENT STOPPAGE NOTIFICATION ZS
15000000 15999999
OPPORTUNITY ZM
16000000 16999999

13. MAINTENANCE ORDER TYPE :


ORDER TYPE DESCRIPTION
PM01 BREAKDOWN MAINTENANCE ORDER
PM02 GENERAL/CORRECTIVE MAINTENANCE ORDER
PM03 PREVENTIVE MAINTENANCE ORDER
PM04 REFURBISHMENT ORDER
PM05 CALIBRATION ORDER


ORDER TYPE NUMBER RANGE:

ORDER
TYPE
DESCRIPTION FROM T0
PM01 BREAKDOWN MAINTENANCE ORDER 41000000 41999999
PM02
GENERAL/CORRECTIVE MAINTENANCE
ORDER
42000000 42999999
PM03 PREVENTIVE MAINTENANCE ORDER 43000000 43999999
PM04
REFURBISHMENT ORDER

44000000 44999999
PM05
CALIBRATION ORDER

45000000 45999999