Presentation_AM 2012_EN_210812_for oil & Gas.pdf

Airzen for inndustrial for oil & gas industrial

1. Aerzener Maschinenfabrik GmbH
1 Aerzen Asia / March 2011
SelamatDatang!

2. Aerzener Maschinenfabrik GmbH
2 Aerzen Asia / March 2011
Aerzener Maschinenfabrik GmbH
General information:
•Year founded:1864
•Employees: approx. 1.050 (at parent company)
•Subsidiary companies:> 47 worldwide
•Employees in
subsidiary companies:approx. 900
•Ordinary share: 10,23 Mio. Euro
•General management:Klaus-Hasso Heller
We are 150 this year !

3. Aerzener Maschinenfabrik GmbH
3 Aerzen Asia / March 2011
Aerzener Maschinenfabrik GmbH
Aerzen -everywhere a good address!
Subsidiary company/
representation
Agency /
representative

4. Aerzener Maschinenfabrik GmbH
4 Aerzen Asia / March 2011
Production factories:
•Aerzen Aerzener
Maschinenfabrik GmbH
Products: Positive displacement blowers
Screw compressors
Rotary piston gas meters
•EmmerthalEmmerthaler
Apparatebau GmbH
Products:Acoustic hoods
Silencers
Pipings
Aerzener Maschinenfabrik GmbH

5. Aerzener Maschinenfabrik GmbH
5 Aerzen Asia / March 2011

6. Aerzener Maschinenfabrik GmbH
7 Aerzen Asia / March 2011
Project „Expansion of Aerzener Maschinenfabrik“
Production start since April 2008!
Aerzener Maschinenfabrik GmbH

7. Aerzener Maschinenfabrik GmbH
8 Aerzen Asia / March 2011
Aerzener Maschinenfabrik GmbH
•Delivery program:Blowers
Compressors
Gas meters
•Production of blowers:approx. 18.000 per year
•Production of
compressors: approx. 10.000 per year
•Production of gas meters: approx. 1.000 per year
•Factory area: approx. 68.000 m² +
approx. 110.000 m² extension
•Annual turnover: approx. 200 Mio. EUR
(parent company)
approx. 310 Mio. EUR (group)
•Export rate: approx. 80% direct
approx. 20% indirect

8. Aerzener Maschinenfabrik GmbH
9 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
Delivery program
Positive displ. blowers Screw compressors Gas meters
Units Stages
approx. 18.000 pcs. approx. 10.000 pcs. approx. 1.000 pcs.

9. Aerzener Maschinenfabrik GmbH
10 Aerzen Asia / March 2011
Aerzener Maschinenfabrik GmbH
History:
•1864Foundation
•1868Manufacture of the first european positive displacement
blowermore than 140 years of experience!
•1909The Aerzen workshops supply blower no. 10.000
•1930Production start for rotary piston gas meters
•1943Production start for screw compressors
•1967Development and supply of special screw compressors
for air compression
•1968Serial production of oil injected screw compressors
for refrigeration industry
•1971Development and supply of oil injected screw
compressors for compressed air industry

10. Aerzener Maschinenfabrik GmbH
11 Aerzen Asia / March 2011
Aerzener Maschinenfabrik GmbH
•1978The world‘s largest positive displacement blower
(conveying volume 84.000 m³/h) built for steel
production
•1984The world‘s largest screw compressors (conveying
volume 65.000 m³/h) built for and supplied to
chemical industry
•1987Aerzen develops positive displacement blowers
with internal pulsation dampening
•1989Blower no. 250.000 ready for delivery

11. Aerzener Maschinenfabrik GmbH
12 Aerzen Asia / March 2011
•1994Serial production of new DELTA BLOWER type starts
•1996New screw compressor series DELTA SCREW
presented to the market
•1997VARISCREW, the new generation of compressors for
refrigeration has been developed and produced

12. Aerzener Maschinenfabrik GmbH
13 Aerzen Asia / March 2011
Compact Blower I (1975)
Compact Blower II (1982)
Compact Blower III (1990)
Compact Blower IV (1995)
IV = 4 =Delta => Delta Blower

13. Aerzener Maschinenfabrik GmbH
14 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
Aerzen Positive Displacement Blowers
•Aerzen Positive Displacement Blowers of standard design
22 sizes, intake volume flows from approx. 30 to 65.000 m³/h
•Aerzen DELTA BLOWER (blower units of
standard design)
16 sizes, intake volume flows from approx. 30 to 15.000 m³/h
•Aerzen bulk vehicle blowers
4 sizes, intake volume flows from approx. 600 to 2.250 m³/h

14. Aerzener Maschinenfabrik GmbH
15 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
•Aerzen vacuum blowers with pre-inlet
13sizes, intake volume flows from
approx. 60 to 45.000 m³/h
•Aerzen vacuum blowers with pre-inlet cooling
11 sizes, theoretical nominal intake volume flow from
approx. 250 to 61.000 m³/h
•Aerzen vacuum blowers
19sizes, theoretical nominal intake volume flow from
approx. 180 to 97.000 m³/h
Aerzen Positive Displacement Blowers

15. Aerzener Maschinenfabrik GmbH
16 Aerzen Asia / March 2011
•Aerzen high-pressure blowers GM.....dz
5sizes, intake volume flows from approx. 60 to 6.000 m³/h
p = 2000 mbar max. = f ( t2 )
•Aerzen process gas blowers GR -GRa -GRb -GQ,
18sizes, intake volume flows from approx. 100 to 80.000 m³/h
discharge pressure max. 6 bar, p = 1500 mbar max
Aerzen Positive Displacement Blowers

16. Aerzener Maschinenfabrik GmbH
17 Aerzen Asia / March 2011
The third dimension of
air conveyance
Wooden 2-Lobe Blower
Cast Steel 2-Lobe Blower
Aerzen Patented 3-Lobe Blower

17. Aerzener Maschinenfabrik GmbH
18 Aerzen Asia / March 2011
Conveying cycle of a two-lobe blower

18. Aerzener Maschinenfabrik GmbH
19 Aerzen Asia / March 2011
Conveying cycle of a two-lobe blower

19. Aerzener Maschinenfabrik GmbH
20 Aerzen Asia / March 2011
Conveying cycle

20. Aerzener Maschinenfabrik GmbH
21 Aerzen Asia / March 2011
The application of the Interference process to
the construction of rotary lobe blowers has
been patented by the Aerzener
Maschinenfabrik under the registration
number DE 3527292 C2
Aerzen‘s Patent

21. Aerzener Maschinenfabrik GmbH
22 Aerzen Asia / March 2011
Conveying cycle of a three-lobe blower

22. Aerzener Maschinenfabrik GmbH
23 Aerzen Asia / March 2011
Advantages of the 3-lobe-blower
with pre-inlet channels
•Pulsations are cancelled directly in the blower stage
•The vibration loading of the bearings, timing gears and casing is
much more lower than regarding a two-lobe-blower
•The noise energy in the discharge piping is about 25 dB lower
•Lower investment outlays for buildings and system components

23. Aerzener Maschinenfabrik GmbH
24 Aerzen Asia / March 2011

24. Aerzener Maschinenfabrik GmbH
25 Aerzen Asia / March 2011
An Aerzen three-lobe blower.....
Ring retainers....
•Sealed by O-rings against shafts
•Large neutral chambers to avoid
oil mist leakage into conveying
chamber
Timing gears....
•Helical, hardened and ground
•Fixed on shaft ends by conical-
press-on taper
•Removable by oil pressure
Housing consists of...
•Cylinder
•Side plates
•Gear-and housing cover
Adjusted by conical pins and boltet !

25. Aerzener Maschinenfabrik GmbH
26 Aerzen Asia / March 2011
DELTA BLOWER
Intake filter silencer:
1.Silencing
2.Filtering
To avoid pollution of the system
by absorption material

26. Aerzener Maschinenfabrik GmbH
27 Aerzen Asia / March 2011
DELTA BLOWER
Intake filter silencer:
1.Silencing
2.Filtering
To avoid pollution of the system
by absorption material
Filter class G4 (EU 4) acc. EN779
Average Filtration efficiency: 92 %
Synthetic material: polyester microfibres
Food-genuinly and regenerable

27. Aerzener Maschinenfabrik GmbH
28 Aerzen Asia / March 2011
DELTA BLOWER
Base frame with integrated
discharge silencer
Reactive type without any absorption
material
To avoid pollution of the system by
absorbtion material
Discharge silencer acc. to pressure
vessel equipment directive 97/23/EG

28. Aerzener Maschinenfabrik GmbH
29 Aerzen Asia / March 2011
DELTA BLOWER
Base frame with integrated
discharge silencer

29. Aerzener Maschinenfabrik GmbH
30 Aerzen Asia / March 2011
DELTA BLOWER
Belt tensioning
Hinged motor support

30. Aerzener Maschinenfabrik GmbH
31 Aerzen Asia / March 2011
DELTA BLOWER
Belt tensioning
•By weight of the motor
•Always the correct belt tension
•No additional spring required
•Suitable up to motor rating 450 kW

31. Aerzener Maschinenfabrik GmbH
32 Aerzen Asia / March 2011
QuarryCrusher
Limestone
Store
Raw Material
Grinding
Homo-
genizing
Rotary
Kiln
Clinker
Silo
Clinker
Grinding
Cement Process
Cement
Silo
Dispatch
Loading/
Unloading
Pneumatic
Transport
Airlift
Silo
Kiln feed
Silo
pneumatic conveying
Stationary/mobile
pressure service/exhaust service
pneumatic conveying
Stationary/mobile
pressure service/exhaust service
material flow

32. Aerzener Maschinenfabrik GmbH
33 Aerzen Asia / March 2011

33. Aerzener Maschinenfabrik GmbH
34 Aerzen Asia / March 2011
Aerzener Maschinenfabrik GmbH
•15th May 2006Introduction of the new blower package
Delta Blower Generation 5
–

34. Aerzener Maschinenfabrik GmbH
35 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
•03. April 2008Introduction of the new screw compressor
series Delta Screw Generation 5
Aerzener Maschinenfabrik GmbH

35. Aerzener Maschinenfabrik GmbH
36 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
•Dimensions
shall be as
small as
possible800 800 800 800
required width: 7088 mm
Delta Blower Delta Blower Delta Blower
1296 1296
GM 10S / DN 100 GM 10S / DN 100 GM 10S / DN 100
1296 800
GM 10S / DN 100
Delta Blower Gen. 5
1250
required width: 4550 mm
1250
GM 10S / DN 100
Delta Blower Gen. 5
GM 10S / DN 100
Delta Blower Gen. 5
1250
➢Acoustic hoods / Units: Special space-saving design

36. Aerzener Maschinenfabrik GmbH
37 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
Blower package: demands on the unit
Necessary scope of supply:
Positive displacement blower
Filter silencer
Discharge silencer
Non-return flap
Belt drive
Pressure valve
Flexible machinery mountings
Flexible piping connection
Start-up unloading device
Drive motor
Acoustic hood

37. Aerzener Maschinenfabrik GmbH
38 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
➢Smallest possible bases
reduce the space requirement
and consequently the machine
room size. The variant „Side
by Side“ is designed for
special tricky space
proportions.
Customer benefit:
➢Acoustic hoods / Units: Special space-saving design
Advantages

38. Aerzener Maschinenfabrik GmbH
39 Aerzen Asia / March 2011
Overview of Aerzener production program
Aerzen Screw Compressors, oil-free
•Aerzen DELTA SCREW (compressor units, standard design)
VM .../VML.../VM...R/VML...R
Discharge-DN 65 up to DN 400
17 sizes, intake volumes from approx. 200 to 15.000 m³/h
VM: p = 3,5 bar max.
VML: p = 2,0 bar max.

39. Aerzener Maschinenfabrik GmbH
40 Aerzen Asia / March 2011
•Aerzener DELTA TWIN / VMT (double-stage air compressor units)
DT ... AB/WB -VMT ... W/L , nominal width from DN 65 up to DN 200
14 sizes, intake volumes from approx.. 640 bis 8.600 m³/h
p = 10 bar max.
Aerzener Maschinenfabrik GmbH
Aerzen Screw Compressors, oil-free
•Aerzen process gas compressors VRa/VRO
VRa ...S/L, single and multi stage units
p = 3,5 bar (single stage), p = 40 bar (multi stage)
13 sizes, intake volumes from approx. 600 to 120.000 m³/h
various materials for nearly all gases/gas-mixtures are available!

40. Aerzener Maschinenfabrik GmbH
41 Aerzen Asia / March 2011
Profiles of the oilfree screw-
compressors VM und VML
product-line VM
Up to 3,5 bar g
female-rotor male-rotor
product-line VML
Up to 2,0 bar g
male-rotor female-rotor

41. Aerzener Maschinenfabrik GmbH
42 Aerzen Asia / March 2011
General information regarding DELTA SCREW
The designation of the Aerzen compressor units DELTA SCREW was adapted
from the DELTA BLOWER. The letters VM or VML defines the discharge
pressure.
VMLup to 2,0 bar overpressure
VMup to 3,5 bar overpressure
The belt-driven compressors defined with -R (e.g. VM 15R).
The following numbers define the max. possible volume flow in m³/min
VML 60 max. 60 m³/min
VM 37Rmax. 37 m³/min
The Aerzen compressor series DELTA SCREW replaces the former series
VM -10 and VM -37 and covers the usual pressure-and volume flow range.

42. Aerzener Maschinenfabrik GmbH
43 Aerzen Asia / March 2011
Scope of delivery and supply
Gearbox
Belt drive

43. Aerzener Maschinenfabrik GmbH
44 Aerzen Asia / March 2011
Scope of delivery and supply -Gearbox
•Aerzen screw compressor stage with
integrated gearbox,
forced feed lubrication incl. Oil pump, oil
filter, oil return flow valve, air-/oil cooler,
turbo filter for oul chamber relief
•Base frame for compressor stage a
drive motor (three-phase motor)
•Intake filter (2-stage) with intake
manifold
•Discharge silencer
•Non-return valve
•Expansion joint (discharge side)
•Fexible machinery feet with anchor bolts
•Flexible coupling with guard
•Safety valve
•Instrument panel

44. Aerzener Maschinenfabrik GmbH
45 Aerzen Asia / March 2011
•Aerzen screw compressor stage with
reinforced bearing for drive shaft (secondary
rotor) approp. For belt drive forced feed
lubrication incl. Oil pump, oil filter, oil return
flow valve, turbo filter for oil chamber relief
•Base frame as intake silencer with hinged
motor support (three-phase motor)
•Intake filter (1-stage) integrated in the base
support
•Discharge silencer
•Non-return valve
•Expansion joint (discharge side)
•Fexible machinery feet with anchor bolts
•Belt drive with guard
•Safety valve
•Instrument panel
Scope of delivery and supply –Belt drive

45. Aerzener Maschinenfabrik GmbH
46 Aerzen Asia / March 2011
DELTA BLOWER series
Operating range of Aerzen blowers and screw compressors
DELTA BLOWER
Generation 5

46. Aerzener Maschinenfabrik GmbH
47 Aerzen Asia / March 2011
Application fields of Aerzen products:
•Pneumatical transport
•Chemistry and process technique
•Environmental protection
(e.g. sewage plant)
•Compressed air technology
•High vacuum
•Refrigeration and climate
technology
•Gas technology
•Steel production
•Drinking water
•Mining
•and many others
Aerzener Maschinenfabrik GmbH

47. Aerzener Maschinenfabrik GmbH
48 Aerzen Asia / March 2011
Range of application of Aerzener Positve Displacement Blowers
Sewage water
technique
Water
treatment
Pneumatic
transport
Flue gas
desulfurization
Chem./ food-
stuff industry
Gas
supply
Chem./process
gas industry
Vacuum
technique
Aeration
basin
Grit
chamber
Filter
flushing
Ventilat.
Rivers/
Lakes Bulk
goods
Vacuum
operation
Pressure
operation
Oxidation
air
Sewage
gas
Techn.
gas
Increase
of gas
pressure
Mixed gases
Pump stands

48. Aerzener Maschinenfabrik GmbH
49 Aerzen Asia / March 2011
Pneumatical Transport

49. Aerzener Maschinenfabrik GmbH
50 Aerzen Asia / March 2011
Pneumatic conveying
atmospheric air
pressure service exhaust service
bulk goods
cement
GM 3S -GM 150S
p 0,8 bar
food stuff
GM 3S -GM 60S
p 0,8 bar
animal food
GM 3S -GM 60S
p 1 bar
Others
Nitrogen
pressure service
plastic granulates
GM 3S -GM 60S
p 1 bar

50. Aerzener Maschinenfabrik GmbH
51 Aerzen Asia / March 2011
Pneumatic conveying of granulate particals
Compressor units up to 22.000 m3/h with VM/VML type
Location: Saudi Arabia
Aerzener Maschinenfabrik GmbH

51. Aerzener Maschinenfabrik GmbH
52 Aerzen Asia / March 2011
Pneumatic conveying / mobile installation on truck
Ship unloading , driven by diesel motor
Screw compressor 9.000 m3/h, delta p 3,5 bar, 1.000 kW
Aerzener Maschinenfabrik GmbH

52. Aerzener Maschinenfabrik GmbH
54 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
Cement Process
Blower GM
150S
Al Ain Cement
Factory, UAE

53. Aerzener Maschinenfabrik GmbH
56 VI / Ingo Kammeyer / 19.11.2007
Sales Training 2007
Delta Blower GM 3S for the aeration of the grit chamber

54. Aerzener Maschinenfabrik GmbH
57 Aerzen Asia / March 2011
The Aerzen Service Conception:
•85 cooperators in the parent company
Service -Repair -Assembly
•> 30 subsidiary companies with a service
staff of 80 fitters
•40 represantations worldwide with
local service stations
•Telephone hotline, 24 hours a day
... Service around the world -around the clock
Aerzener Maschinenfabrik GmbH

55. 58© 2012 Aerzener Maschinenfabrik GmbH St. Brand / April 2012
Aerzen
-one step ahead
Thank you very much for your attention!