Presentation on 3D Printing.pptx presentation

3D printing

1. Presented by : Dange Omkar Abaji PRN No.- 2262701612502 3D Printing: Study And Performance of 3D Printing Under the Guidance of Prof . Aamir M. Shaikh Karmaveer Bhaurao Patil College of Engineering, Satara. Dr. Babasaheb Ambedkar Technological University, Lonere Rayat Shikshan Sanstha’s

2. Content Introduction Terminology Ty pes of 3D Printing The Applications of 3D Printing in Manufacturing Technology Materials Used for 3D Printing Technology in Manufacturing Industry Activity Conclusion Reference

3. Introduction 3D printing is a form of additive manufacturing technology where a three dimensional object is created by laying down successive layers of material.. It is also known as Additive manufacturing .. 3D printing is achieved using an additive process, where successive layers of material are laid down in different shapes .[1]

4. -3D printing is an additive manufacturing process that creates 3 dimensional objects from 3 dimensional digital information. -3 dimensional digital models are “sliced” into many 2 dimensional cross-sections that are then “printed” one on top of the other. -There are other 3D printers that are a subtractive manufacturing process (CNC, milling) but these are usually considered a separate group and are often referred to as “machining .”[1] Fig No. 1 – Three Basic Steps of 3D Printing (Additive Manufacturing) [1]

5. Terminology Additive manufacturing - refers to technologies that create objects through sequential layering. Rapid prototyping - is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data . Subtractive processes - removal of material by methods such as cutting or drilling . Stereolitho graphy was defined by Charles W. Hull as a "system for generating three-dimensional objects by creating a cross-sectional pattern of the object to be formed“[1]

6. Additive Processes. Extrusion deposition (Fused deposition modeling ). Granular materials binding . Lamination . Photopolymerization . Mask-image-projection-based stereolithography .

7. Extrusion deposition (Fused Deposition Modeling ) Fused deposition modeling (FDM) is an additive manufacturing technology commonly used for modeling , prototyping, and production applications .[2] FDM works on an "additive" principle by laying down material in layers; a plasticfilament or metal wire is unwound from a coil and supplies material to produce a part .[2] Various polymers are used Acrylonitrile Butadiene Styrene (ABS ) Polycarbonate (PC ), Polylactic Acid (PLA ) High Density Polyethylene (HDPE ) PC/ABS Polyphenylsulfone (PPSU ).[2]

8. 1 - Nozzle ejecting molten plastic 2 - deposited material (modeled part) 3 - controlled movable table Fig No. 2 - Extrusion deposition (Fused Deposition Modeling )[2]

9. Granular Materials Binding. The technique fuses parts of the layer, and then moves the working area downwards,adding another layer of granules and repeating the process until the piece has built up .. This process uses the unfused media to support overhangs and thin walls in the partbeing produced.. A laser is typically used to sinter the media into a solid.[3]

10. 5. Selective Laser Sintering (SLS) - uses lasers as its power source to sinter powderedmaterial , binding it together to create a solid structure.. 6. Selective Laser Melting (SLM) - uses 3D CAD data as a digital information source andenergy in the form of a high powered laser to create three- dimensional metal parts byfusing fine metallic powders together.. 7. Electron beam melting (EBM) - EBM manufactures parts by melting metal powderlayer by layer with an electron beam in a high vacuum .[3] Granular Materials Binding

11. Fig No. 3 - Granular Materials Binding .[3]

12. Lamination. Sheet is adhered to a substrate with a heated roller .. Laser traces desired dimensions of prototype.. Laser cross hatches non-part area to facilitate waste removal .. Platform with completed layer moves down out of the way .. Fresh sheet of material is rolled into position.. Platform moves up into position to receive next layer. The process is repeated .[4]

13. Foil supply Heated roller Laser beam Scanning prism Laser unit Layers Moving platform Waste Fig No. 4 - Laminated object Manufacturing(LOM)

14. Photopolymerization . Photopolymerization is primarily used in stereolithography (SLA) to produce a solid part from a liquid.. In Digital Light Processing (DLP), a vat of liquid polymer is exposed to light from a DLP projector under safelight conditions. The exposed liquid polymer hardens .. The build plate then moves down in small increments and the liquid polymer is again exposed to light.. The process repeats until the model has been built.. Inkjet printer systems like the Objet Poly Jet system spray photopolymer materials onto a build tray in ultra-thin layers (between 16 and 30 um) until the part is completed .

15. Fig No. 5 - Photo polymerization

16. Applications of 3D Printing 3D Printing has endless capabilities that can be applied to any industry you can think of! Here are some examples of the various industries that 3D Printing is utilized. Automotive Consumer Goods Healthcare/Medical Gaming /Film Art /History Manufacturing Construction Food Fig No. 6 – Examples of 3D Printing use in Various Industries

17. Applications of 3D Printing: Prototyping 3D Printing helps bring ideas to life. Therefore, it is widely used during the design, development and test stages of the design process. Prototype – physical model of a concept or idea. Since 3D Printing is inexpensive and easy to use , designers can create a rendering of an idea for a project using software such as SolidWorks or Creo and can print their idea to show to the team. Then they can make changes and print another prototype again to test their designs before making the final product.

18. Automotive 3D Printing is used in the automotive industry to make… Special Tooling and Fixtures for unique parts Make prototypes for parts to test Can make customized pieces for specific cars Can create parts that have complex geometries Regular manufacturing machines could not produce Fig No. 7 - Examples of 3D Printing use in Automotive

19. Healthcare 3D Printing is used in the healthcare industry to make… Customized casts that fit perfectly to each patient Research in 3D Printing human tissue! Make prototypes for parts to test Can 3D Print molds of teeth for Orthodontics Fig No. 8 – Examples of 3D Printing use in Healthcare

20. Construction 3D Printing has been used to create affordable housing by 3D printing houses using cement and other building material. Need Industrial Sized 3D Printers Much faster than traditional methods More cost effective Fig No. 9 - Examples of 3D Printing use in Construction

21. Film, Entertainment & Gaming 3D Printing is used by many make-up artists in the film industry to create unique props and characters For Example: Rick Baker – make up artist for Star Wars Using 3D printing to create monsters and props He was able to save so much time by printing specific pieces Fig No. 10 - Examples of 3D Printing use in Film & Gaming

22. Food In 2006 NASA started testing 3D printed food for astronauts who had long missions in space So many opportunities for 3D Printing Food Such as… Discovering different flavors, textures and recipes Reducing Food Waste Already experimenting with pasta, vegetables and chocolate. Fig No. 11 - Photo Examples of 3D Printing use in Food

23. Metals Polymers Ceramics [12] Materials Used for 3D Printing Technology in Manufacturing Industry

24. Metals Metal 3D printing technology gain many attentions in aerospace, automobile, medical application and manufacturing industry because the advantages existing by this process The examples of this materials are aluminium alloys, cobalt-based alloys, nickel-based alloys, stainless steels, and titanium alloys. Cobalt-based alloy is suitable to use in the 3D printed dental application. This is because, it has high specific stiffness, resilience, high recovery capacity, elongation and heat-treated conditions [ 12]. Furthermore, 3D printing technology has capability to produce aerospace parts by using nickel base alloys [ 13]. Materials Used for 3D Printing Technology in Manufacturing Industry

25. Polymers 3D printing technologies are widely used for the production of polymer components from prototypes to functional structures with difficult geometries [ 14]. By using fused deposition modelling (FDM), it can form a 3D printed through the deposition of successive layers of extruded thermoplastic filament, such as polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polypropylene (PP) or polyethylene (PE) [13]. Lately, thermoplastics filaments with higher melting temperatures such as PEEK and PMMA can already be used as materials for 3D printing technology [13]. Materials Used for 3D Printing Technology in Manufacturing Industry

26. Ceramics 3D printing technology can produce 3D printed object by using ceramics and concrete without large pores or any cracks through optimization of the parameters and setup the good mechanical properties [12]. Ceramic is strong, durable and fire resistant. Due to its fluid state before setting, ceramics can be applied in practically any geometry and shape and very suitable on the creation of future construction and building [13]. According to, they said ceramics materials is useful in the dental and aerospace application. The examples of this materials are alumina, bioactive glasses and zirconia [12]. Materials Used for 3D Printing Technology in Manufacturing Industry

27. Activity How 3D Printing is helping to Combat Global Issues - Housing Crisis A company called icon, created a 3D printer called the Vulcan which can create a full-size 3D printed house! The company is partnering with multiple non-profits to create the worlds first 3D printed housing community to help those in need. Watch the following video and answer the questions on the worksheet to see how 3D printing is positively impacting the world. [9]

28. Conclusion There are SO many different applications of 3D printing, and it can be applied to every industry! As 3D Printing expands, there will be more and more opportunities to use 3D Printing to help improve out lives!

29. [1] Tess, “Indian jewelry brand Isharya unveils ‘Infinite Petals’ 3D printer jewelry collection,” 3D Printer and 3D Printing News, 2017. [Online]. Available: http://www.3ders.org/articles/20170412-indian-jewelry-brand-isharya-unveils-infinite-petals-3d-printed-kewelry-collection.html. [Accessed 2019]. [2] Thomas, “GE Transportation to produce up to 250 3D printed locomotive parts by 2025,” 3D Printer and 3D Printing News, 2018 a. [Online]. Available: http://www.3ders.org/articles/20180928-ge-transportation-to-produce-up-to-250-3d-printed-locomotive-parts-by-2025.html [3] Thomas, “ Paul G. Allen's Stratolaunch space venture uses 3D printing to develop PGA rocket engine.”, 3D Printer and 3D Printing News. 2018 b, [Online]. Available: http://www.3ders.org/articles/20181001-paul-g-allens-stratolaunch-space-venture-uses-3d-printing-to-developpga-rocket-engine.html. [Accessed 2019]. [4] ISO/PRF 17296-1,"Additive manufacturing -- General principles -- Part 1: Terminology", 2015 . [5] P. Holzmann , J. Robert, A. Aqeel Breitenecker , Soomro , & J. S. Erich, “User entrepreneur business models in 3D printing,” Journal of Manufacturing Technology Management, Vol. 28, No. 1, pp. 75-94, 2017. [6] Thomas, “3D printed jellyfish robots created to monitor fragile coral reefs,” 3D Printer and 3D Printing News, 2018. [Online]. Available: http://www.3ders.org/articles/20181003-3d-printed-jellyfish-robots-created-to-monitor-fragile-coral-reefs.html. [ Accessed 2019]. Reference

30. [ 7 ] S. Vikayavenkataraman , Y.H.F. Jerry, & F.L. Wen, “3D Printing and 3D Bioprinting in Pediatrics ,” Bioengineering, Vol. 4, No.63, pp. 1-11, 2017 [ 8 ] M. Lang, “An overview of laser metal deposition,” A publication of the Fabricators & Manufacturers Association, 2017. [Online]. Available: https://www.thefabricator.com/article/additive/an-overview-of-laser-metal-deposition. [Accessed 2019 ]. [9] Hasiuk , F., and Harding, C. (2016). Touchable Topography: 3D Printing Elevation Data and Structural Models to Overcome the Issue of Scale.  Geology. Today.  32, 16–20. doi:10.1111/gto.12125 [10] M. D. Ugur , B. Gharehpapagh , U. Yaman , & M. Dolen , “The role of additive manufacturing in the era of Industry 4.0,” Procedia Manufacturing, Vol. 11, pp. 545-554, 2017. [11] D.J. Horst, C.A. Duvoisin , & R.A. Viera , “Additive manufacturing at Industry 4.0: a review,” International Journal of Engineering and Technical Research, Vol. 8, No.8, pp. 1-8, 2018 . [ 12] M. D. Ugur , B. Gharehpapagh , U. Yaman , & M. Dolen , “The role of additive manufacturing in the era of Industry 4.0,” Procedia Manufacturing, Vol. 11, pp. 545-554, 2017. [ 13] L. Hitzler , F. Alifui-Segbaya , P. William, B. Heine, M. Heitzmann , W. Hall, M. Merkel, & A. Ochner , “Additive manufacturing of cobalt based dental alloys: analysis of microstructure and physicomechanical properties,” Advances in Materials Science and Engineering, Vol. 8, pp. 1-12, 2018. Reference