Presentation - SIMOCODE Pro Presentation (1).pdf

603 views 42 slides Mar 27, 2024
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About This Presentation

Simocode PRO trainning ppt


Slide Content

SIMOCODE pro
Motor Management System

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 2 Burns / DF CP Page 2
SIMOCODE pro Capabilities
pro C
3UF7000…
pro V
3UF7010…
pro V PN
3UF7011…
pro V MR
3UF7012…
▪Protection
▪Monitoring
▪Local I/O
▪Local Logic
Main Functions:
pro S
3UF7020…
•PROFIBUS
•PROFINET
•MODBUS RTU

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 3 Burns / DF CP Page 3
Hardware Overview –SIMOCODE pro V
Expansion modules
▪Fail-safe digital module
▪Digital I/Os
▪Analog I/Os
▪Temperature sensor
▪External ground fault via
summation current transformer
Operator panel
with or without display
Current
measuring module
Basic unit
0.3 A -630 A
through-hole or busbar connection
4I/3O binary
thermistor
PROFIBUS DP
PROFINET
MODBUS RTU
24 V DC /
110-240 V AC/DC
Current / Voltage
measuring module
0.3 A –630 A / 690 V
through-hole or busbar connection

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 4 Burns / DF CP Page 4
Widths:
Configuration Accessories
PROFIBUS address assignment to one or several basic units
▪Addressing plugfor PROFIBUS address assignment without PC / programming device
Easy duplication of configuration
▪Memory module for parameterization or device replacement without PC / programming device
Plug & play replacement
▪Initialization module for automatic addressing and parameterization after device replacement

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 5 Burns / DF CP Page 5
SIMOCODE pro Software Detailed Options

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 6 Burns / DF CP Page 6
Example Application
Line Shaker Application:
•High starting current in extreme cold conditions
(tripping @ Class 40 OL)
•Reversing starter
•Existing small enclosure
Solution -SIMOCODE pro S:
•Reversing style profile
•Added logic to inhibit tripping during extended cold
startup
•Runs as Class 10 OL during normal operation
•Fits into existing enclosure

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 7 Burns / DF CP Page 7
Example Application
Blowout Preventer
Solution -SIMOCODE pro V:
•Protects main hydraulic pump
•Provides key maintenance and operational data
•Provides local control if required

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 8 Burns / DF CP Page 8
Example Application
MCC Retrofit
Solution -SIMOCODE pro V:
•Fits into existing bucket
•Eliminate new Cap Expense
•Flexible implementation
•Provides key maintenance and operational data

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 9 Burns / DF CP Page 9
Example Application
LNG Production with Modbus RTU

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 10 Burns / DF CP Page 10
Project: Pumping System Modernization
SIMOCODE pro –The intelligent interface
between motor application and controller
Business case:
Legacy system was outdated and lacked modern communications,
diagnostics, and future expansion needs for application
SIMOCODEwas selected as the ideal motor management system for
the application along with Siemens S7 controllers, SINAUTremote
communications, and WinCCSCADAfor visualization & remote control
Benefits included
▪Improved communications and monitoring
▪Improved maintenance through advanced diagnostics
▪Lower operating cost
▪Scalable and future focused

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 11 Burns / DF CP Page 11
Example Application
Solution -SIMOCODE pro V:
•Meets SIL 3 Safety Rating
•Process Monitoring
•Operational data
MCC with Machine Safety

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 12 Burns / DF CP Page 12
FilterFlow ratePump
SIMOCODEpro
Basic unit
Protection against
overload, stall,
phase failure,
Monitoring of
power, Cos-Phi
motor idling,
rotational direction
Digital
modules
Monitoring/Status
e.g. overflow,
run dry protection,
Check-back signals:
Open, Closed, On, Off
Analog
module
Monitoring e.g.
of the filling level,
filter dirt,
flow rate,
run dry protection,
Pressure of the
cooling fluid or
gear oil
Temperature
module
Temperature
monitoring e.g.
of the bearings,
windings,
medium,
cooling fluid
-Protection
-Control
-Interlockings
-Monitoring
-Communication
Controller Operator Panel SCADA Wireless
Control &
Monitoring
SIMOCODE
Pump
Application
Remote Access
Application Example: Pump / Motor Control & Monitoring
SIMOCODEpro –The intelligent interface
between pump application and controller

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 13 Burns / DF CP Page 13
FilterVolume flowFan
Digital
modules
Monitoring/Status
e.g. Check-back signals
Open, Closed, On, Off
Analog
module
Monitoring of
e.g. pressure,
filter dirt,
volume flow
Temperature
module
Temperature
monitoring e.g.
of the bearings,
windings,
incoming air,
exhaust air
Damper Heating
Connection of
the heating to
Profibusvia
SIMOCODE,
Protection,
Switching,
Monitoring
completely in
SIMOCODE
SIMOCODEpro
Basic unit
-Protection
-Control
-Interlockings
-Monitoring
-Communication
Protection against
overload, stall,
phase failure,
Monitoring of
power, driving
belt slippage,
rotational direction
Controller
Operator Panel SCADA Wireless
Remote Access
Application Example: Fan & Heating
Control &
Monitoring
SIMOCODE
Fan &
Heating
Application
SIMOCODEpro –The intelligent interface
between fan application and controller

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 14 Burns / DF CP Page 14
Analog
module
MOV
Connection of the
positioner to Modbus
RTUvia SIMOCODE,
Interlocking, Protection
against blocking and
monitoring of the
limit switches
and torque
switches by
SIMOCODE
Evaluation
e.g. current position
of the positioner
via analog sensor
SIMOCODEpro
Basic unit
-Protection
-Control
-Interlockings
-Monitoring
-Communication
SIMOCODEpro –The intelligent interface
between motor operated valve application and controller
Remote
Monitoring
Historian Enterprise
Controller
Wireless
Control &
Monitoring
SIMOCODE
MOV
Application
Application Example: Motor Operated Valve (MOV)

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 15 Burns / DF CP Page 15
Connection of the
Soft starter to
Profibusvia
SIMOCODE:
Control via
Profibus,
Monitoring
of faults,
status signals,
Measuring of
current, voltage,
power
Temperature
module
Temperature
monitoring e.g.
of the
bearings,
windings
Connection of the
Circuit breaker to Profibus
via SIMOCODE:
Switching via
Profibus,
Monitoring of
faults,
status signals,
Measuring of
current, voltage,
power
SIMOCODEpro
Basic unit
-Control
-Interlockings
-Monitoring
-Communication
SIMOCODEpro
Basic unit
-Control
-Interlockings
-Monitoring
-Communication
Circuit Breaker
3VL
Soft Starter
3RW40
SIMOCODEpro –The intelligent interface
between soft starter, circuit breaker and controller
Controller
Operator Panel SCADA Wireless
Remote AccessControl &
Monitoring
SIMOCODE
Softstarter&
Circuit Breaker
Application

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 16 Burns / DF CP Page 16
M
START
STOP
M
Theory Of Operation
Traditional Overload
OL
M
Disc
OL
Motor Current
PLC
I/O

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 17 Burns / DF CP Page 17
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
PLC / DCSMotor Starter
Theory Of Operation

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 18 Burns / DF CP Page 18
M
START
STOP
M
Theory Of Operation
Traditional Overload
OL
M
Disc
OL
Motor Current
PLC
I/O

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 19 Burns / DF CP Page 19
M
START
STOP
M
Theory Of Operation
Smart
Network
Overload with Communication
OL
M
Disc

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 20 Burns / DF CP Page 20
M
START
STOP
M
Theory Of Operation
Smart
Network
Overload with Communication
OL
M
Disc
SIMOCODE
•Analog I/O
•DigitalI/O
•RTD
•Voltage/Power
•Local Logic
•MotorProfiles
Additional Values

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 21 Burns / DF CP Page 21
Customer Example
Fault Contact
Output
Feedback
Inputs

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 22 Burns / DF CP Page 22
M
START
STOP
M
Theory Of Operation
Network
Overload with Communication
M
Disc
SIMOCODE
•Analog I/O
•DigitalI/O
•RTD
•Voltage/Power
•Local Logic
•MotorProfiles
Additional Values

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 23 Burns / DF CP Page 23
M
Theory Of Operation
Network
Starter with Communication
STOP
START
(Motor Management)
SIMOCODE
•Analog I/O
•DigitalI/O
•RTD
•Voltage/Power
•Local Logic
•MotorProfiles
Additional Values

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 24 Burns / DF CP Page 24
Local
Switches
PLC
Outputs
Operator
Panel
M
Command to Run
OK to Run
SIMOCODE pro
Inputs
Outputs
PLC
Inputs
Operator
Panel
M
Theory Of Operation
Starter with Communication
(Motor Management)

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 25 Burns / DF CP Page 25
Widths:
SIMOCODE pro Safety
Fail-safe digital module DM-F Local
For local applications or integration in F-PLCs without PROFIsafe
▪Safety-related disconnection via an EMERGENCY-STOP sensor or via a fail-safe control's
signal without PROFIsafe
▪Parameterization of the safety function via DIP switch on DM-F LOCAL
▪Diagnostics information is available in SIMOCODE ES in the form of standard signals
▪Safety function up to SIL 3 / PL e with Category 4
Fail-safe digital module DM-F PROFIsafe
For decentral, distributed applications with PROFIsafe
▪Safety-related disconnection by means of the PROFIsafe signal via the F-PLC
▪DIP switch on DM-F PROFIsafe for setting of the PROFIsafe address
▪Evaluation of the PROFIsafe telegram in the DM-F –no workload on SIMOCODE
▪Safety function up to SIL 3 / PL e with Category 4

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 26 Burns / DF CP Page 26
Motor Starter with Local, Safety-related Shutdown
SIMOCODE pro Safety –DM-F Local, Connection to PROFIBUS
Note:
This supports both
PROFIBUS and
PROFINET networks

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 27 Burns / DF CP Page 27
SIMOCODE pro Safety –DM-F Local, Connection to PROFIBUS
Motor Starter with Local, Safety-related Shutdown
Note:
This supports both
PROFIBUS and
PROFINET networks

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 28 Burns / DF CP Page 28
SIMOCODE pro Safety –DM-F PROFIsafe
Motor Starter with Network, Safety-related Shutdown
Note:
This supports both
PROFIBUS and
PROFINET networks

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 29 Burns / DF CP Page 29
Configuration Process
5 Step Process
1.Select SIMOCODE basic unit
2.Select application profile
3.Select device configuration
4.Select network address
5.Select motor FLA

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 30 Burns / DF CP Page 30
Add a New Device

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 31 Burns / DF CP Page 31
Step 1 -Select Base Unit and Version
Step 1
Step 2
Step 3

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 32 Burns / DF CP Page 32
Step 2 -Select Profile (Overload Relay)
Select Overload Relay Profile
Select Finish

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 33 Burns / DF CP Page 33
Step 3 –Match Existing Device

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 34 Burns / DF CP Page 34
Step 3 –Match Existing Device
Change Measuring Module Change Operating Panel

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 35 Burns / DF CP Page 35
Step 3 –Match Existing Device
Add Digital Module (DM mono)

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 36 Burns / DF CP Page 36
Step 4 –Select Network Address

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 37 Burns / DF CP Page 37
Step 5 –Select FLA

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 38 Burns / DF CP Page 38
Download to Device

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 39 Burns / DF CP Page 39
SIMOCODE pro Live Demo
Base Unit
Digital Expansion
Optional HMI
Current/Voltage
MeasuringModule
Manual
Disconnect
Contactors

SIMOCODE pro Labs
Hands On Training

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 41 Burns / DF CP Page 41
Questions

For SIEMENS personnel and Automation Partners Only © Siemens Industry, Inc. 2013 All rights reserved.
Page 42 Burns / DF CP Page 42
SIMOCODE Motor Management
John Burns
Lead Application Consultant
SII DF CP
5300 Triangle Parkway
Norcross, GA 30092
Tel.: +1 (770) 625-5726
Fax: +1 (678) 297-7250
Cell: +1 (678) 575-3086
E-mail:
[email protected]
siemens.com
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