Rheomold Engineering Solutions India Capabilities Presentation

ASHUTOSHSONAWANE 384 views 34 slides Nov 13, 2017
Slide 1
Slide 1 of 34
Slide 1
1
Slide 2
2
Slide 3
3
Slide 4
4
Slide 5
5
Slide 6
6
Slide 7
7
Slide 8
8
Slide 9
9
Slide 10
10
Slide 11
11
Slide 12
12
Slide 13
13
Slide 14
14
Slide 15
15
Slide 16
16
Slide 17
17
Slide 18
18
Slide 19
19
Slide 20
20
Slide 21
21
Slide 22
22
Slide 23
23
Slide 24
24
Slide 25
25
Slide 26
26
Slide 27
27
Slide 28
28
Slide 29
29
Slide 30
30
Slide 31
31
Slide 32
32
Slide 33
33
Slide 34
34

About This Presentation

This is Our new capabilities Presentation.RHEOMOLD,ISO 9001 Certified One stop CAD,CAE as well Process simulations services provider Company. Please go through it in details , if you have any queries please drop me a mail at [email protected], we will shortly clarify it.


Slide Content

Engineering
Excellence…

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
1
Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 [email protected]
2
Manufacturing Simulations

Mission
Rheomoldwants to be customer
centric, employee friendly, technology
driven and follow quality process.
Vision
To Emerge as preferred TIER-1
company supplying innovative
solutions & products to OEM’s and also
to become a leader in engineering
services.
About US
Founded in the year 2010
One Stop Solution for CAD/CAE/Moldflow Services
Headquartered in PUNE, India
40% growth rate in terms of capacity, capability & turnover
Team with an extensive work experience in their respective fields/domain
Very Strong Customer & Manufacturing Supplier base
ii
iii
v
vi
iv
i
Attitude
Low Cost
Technology
Driven
Equality
Responsibility
Helps in doing right things...
Competitive solutions...
Upgrade to latest technology...
Treat all equally, ethically &
employees first...
Take complete ownership...
Our
Core
Values
“ALTER”

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
2
Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 [email protected]
4
Manufacturing Simulations

OUR SERVICES
Manufacturing
Simulations
IProduct Design &
..Development
IInterior & Exterior
ISeating Systems
IMaterial Handling
..Systems
IFixture design &
..development
IStatic Analysis(Linear
..& Non Linear)
INVH (Modal &
..Vibration)
ICrash & Safety
IThermal Analysis
ICFD Analysis
I Moldflow Analysis
I Die Casting Analysis
I Forming Analysis
IFixture Manufacturing
I Material Handling
..Equipment
I Conveyor Trolleys
I Product/BIW Trolleys
IChecking Gauges etc
www.rheomold.com 020-65322240/60222240 [email protected]
5
Manufacturing
Support
Onsite
Deputation
Computer
Aided Engg
(CAE)
Computer
Aided Design
(CAD)
ICAD Engineers
ICAE Engineers
IMoldflow Engineers
IProject Engineers
I Onsite work Co-
..Ordinator
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
3
Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 [email protected]
6
Manufacturing Simulations

www.rheomold.com 020-65322240/60222240 [email protected]
7
CAD
Product
Design
Auto
Interior &
Exterior
Fixture
Design
Material
Handling
Systems
Testing
Fixtures
Display
Fixture
Welding
Fixtures
Assembly
Fixtures
Checking
Gauges
Photometry
Fixtures
Vibration
Fixtures
Water
Spray/Dip
Fixtures
Environment
Fixtures
CAPABILITIES
Design
&
Development
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
8
Process
Flow
Diagram
IUnderstanding
...Inputs
I2-3 Concepts
ICustomer
..Approval
IDetail Design
Concept Design
ICAE
IModal
IFRF
I Static
ILinear & Non-
..Linear
Design Analysis
IMaterial
IMachining
IFabrication
IPost processing
IPackaging
Manufacturing
I Vibration testing
…conducted at
…ARAI/SGS Pune
I System/Fixture
..Proving at
…customer
…site/Location
Testing/Proving
Dispatch
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
9
IComplete Product
…Visualization
IConceptual designs
IIn-Detail design
IPrototype Support
New Product
Development
Win-D-Fender
Foot Cleaner
Tachometer
Product design &
Development
IAutomotive Interior &
Exterior Systems(Plastics)
INon-Automotive
Systems (Consumer
products.
IReverse Engineering/Re-
Engineering
ILegacy Data
Conversion/Migration
Dental Syringe
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
10
Design of
Vibration/
Water Spray
Fixtures
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
4
Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 [email protected]
11
Manufacturing Simulations

www.rheomold.com 020-65322240/60222240 [email protected]
Skid
MATERIAL
HANDLING
Tackle
Tackle
Floor Panel Tackle
Hanger
Structural
Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
12

www.rheomold.com 020-65322240/60222240 [email protected]
CONSUMER PRODUCTS
Stress Plot Deflection plot
Chair
Table
Structural
Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
13

www.rheomold.com 020-65322240/60222240 [email protected]
Stress plot Deflection plotAUTOMOTIVE
Structural
Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
14

www.rheomold.com 020-65322240/60222240 [email protected]
Inputs required:
1.CAD models
2.Material details
3.Testing conditions
Results:
1.Mode shapes & frequencies
2.Stress contour’s & critical
stress locations
Type of Analysis :
1.Modal
2.FRF
3.PSD
4.Random Response
HVAC Inlet Duct Assembly
1
st
Mode Shape
Circled in ‘Red’ are mounts
Stress contour plot at 50 Hz
Frequency Response
NVH Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
15

www.rheomold.com 020-65322240/60222240 [email protected]
16
NVH Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
Inputs required:
1.CAD models
2.Material details
3.Thermal testing
conditions
Results:
1.Temperature
distribution
2.Flow contour lines
3. Hot spot & part failure
prediction
4. Suggestions to improve
design
Thermal
Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
17

www.rheomold.com 020-65322240/60222240 [email protected]
Typical Project Responsibilities
❖Impact on instrument panels
and Door trims.
❖Safety for headliner and pillar
trims.
❖Product durability analysis
expertise for various OEM
specifications.
❖Can Handle FMVSS as well as
European Standards.
Crash and
Safety
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
18

www.rheomold.com 020-65322240/60222240 [email protected]
CFD Analysis
Inputs required:
1.CAD models & different
mode configuration
2.Blower performance/curve
3.Temperature inputs
(Heater & Evaporator)
Results:
1.Flow lines
2.Pressure & temperature
drop calculation
3.Flow splits between ducts
4.Design optimization
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
19

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing Simulations
Manufacturing & Support
5
Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 [email protected]
20

www.rheomold.com 020-65322240/60222240 [email protected]
MoldFlow
Analysis
I Best Gate Location
Analysis
IFill Analysis
I Pack Analysis
I Cool Analysis
IWarpage Analysis
IThin Wall Molding
Analysis
I GAIM
IMucellsimulation
ICore Deflection &
AMSA Analysis
(Residual Stress
analysis)
IOver Molding
Analysis
IMolding Window
Analysis
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
21

•Improvement of the casting
quality by minimizing the
entrapped air.
•Minimizing set up time
during the start of casting
process.
•Possibility to control HPDC
machines more precisely.
•Optimization of the whole
casting process by
Controlling filling with
optimal plunger movement.
•Shorter lead time during the
tool designing process
•Less scrap and waste
production when new design
is taken on the use.
www.rheomold.com 020-65322240/60222240 [email protected]
Casting
Simulations
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
22

A.One Step Forming
Simulation
Blank Development
Formability Plot with
FLD Diagram
Trim Line Prediction
Report with Unit Cost
and Mass calculated
Blank Nesting in a Strip
www.rheomold.com 020-65322240/60222240 [email protected]
Forming
Simulations
B. Incremental
Formability Analysis
(Virtual tryouts)
Detailed Deep
Drawing and
Forming Simulations
on tooling
Process Parameter
Modification
Suggestions
Multi Stage Forming
Simulation and
Process
Optimization
Blank Shape
Optimization
Spring Back
Prediction
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us
23

www.rheomold.com
Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing Simulations
Manufacturing & Support6
Onsite deputation-(Man Power Placement)
Contact Us
020-65322240/60222240 [email protected]
24

www.rheomold.com 020-65322240/60222240 [email protected]
Manufacturing
Support
25
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
Manufacturing
Support
Instrument Panel
Bumper
Bezel
Door Trim Horn Pad
26
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
Manufacturing
Support
27
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
Manufacturing Video
Manufacturing
Support
VMC
Jobs
28
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
Testing Support
29
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
7
Onsite deputation-(Man Power Placement)
Contact Us
www.rheomold.com 020-65322240/60222240 [email protected]
30

Corporate Training
Product Development & Plastic
Training
Tool Design Training
(Mold design,
Press tool & die casting)
GD&T Training
Manufacturing Simulation
Training (Moldflow, Hyper form
& Casting)
www.rheomold.com 020-65322240/60222240 [email protected]
31
Human resources play a vital role in any organisation’s success & achievements. Rheomoldstands
at its par in helping customers by providing uniquely trained & polished professionals possessing
various domain expertise.
CAD Professionals:
-CATIA/Solid works
-UG-NX
-PRO-E/Creo
CAE Professionals:
-Moldflow
-Pro-Cast
-Hyper mesh/Ansa/Abaqus/Ls-Dyna
Onsite
Deputation
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

Introduction
Our Services
CAD (Computer Aided Design)
CAE (Computer Aided Engineering)
Manufacturing & Support
8
Onsite deputation-(Man Power Placement)
Contact Us
www.rheomold.com 020-65322240/60222240 [email protected]
32

www.rheomold.com 020-65322240/60222240 [email protected]
We are Located at:
Office No 313/314,
City Square
ShivajiNagar
Pune –411005, India
Cell : 9881122240
E-mail : [email protected]
Website : www.rheomold.com
33
IntroductionOur Services CAD CAE Mfg Simulations Mfg Support Onsite DeputationContact Us

www.rheomold.com 020-65322240/60222240 [email protected]
Thank You
34