Stasiun kernel pabrik kelapa sawit indonesia

Data

1. KERNEL STATION PT. PP LONDON SUMATRA INDONESIA Tbk . TURANGI PALM OIL MILL DIKY HUTABARAT

2. KERNEL STATION 1 Pemisahan Nut dan serabut Nut Fibre 2 Kerenel recovery Kernel Cangkang 3 Pengeringan Kadar air = 7 %

3. ALUR PROSES CBC Nut silo Ripple mill Depricaper Nut polishing drum Destroner Winnower -1 Winnower -2 Kernel Dryer Kernel bulking silo Boiler station

4. CBC (Cake Breaker Conveyor) Fungsi Memecah gumpalan ampas press ( ampas dan nut) Membawa ampas press ( ampas dan nut) ke Depricaper Unit 3 unit CBC CBC 1 CBC 2 CBC 3 b a c e d CBC a (cm) b (cm) c (cm) d (cm) e (cm) D poros rpm Jlh hanger 1 130   965   82.5   4 2 140   1888 82.5 53 280 17.7 59 6 3 120 1782 82.5 46 303 12.4 81 5

5. CBC (Cake Breaker Conveyor) CBC 1 CBC 2 Gear Motor Conveyor Transmisi : sprocket - rantai 30 cm 2 0 cm 6 0 cm Rantai : 1.5 inch Transmisi : Poros langsung Gear motor: CBC 3 Elektromotor Gearbox Transmisi : Pully - Belt 37 cm 2 6 cm 6 6 cm Gear motor : 15 Kw, 1460 rpm Gear motor : Jenis V-belt: C

6. Deppericarper Memperoleh nut yang bersih dengan losses kernel serendah mungkin Depricarper column Fibre cyclone Air lock Fibre cylone fan

7. Fibre cylone a b c d e f Fibre Cyclone a (cm ) b(cm ) c (cm ) d (cm ) e (cm ) f (cm ) 1   101 386     298   428     303 2 61.78     312 62.4     145   371   251 Air lock RPM FC 1 32 FC 2 36 Fibre cyclone fan 1 Elektromotor Fan Transmisi : pully -belt 12” 10” 130 cm Jenis vbelt : C Elektromotor : 45 kw, 60 Hp , 1480 rpm Fibre cyclone fan 2 Transmisi : pully -belt Elektromotor Fan 12” 10” 91cm Elektromotor : Jenis vbelt : C Fibre cyclone fan Merk : Nuvenco fan Type : CBS 900/70/R Fan RPM : 1550

8. Polishing drum Membersihkan Nut dari serabut yang jatuh dari Deppericarper column Nut mengalami bantingan akibat putaran , Gesekan anatar nut dan dinding polishing drum, gesekan Antara nut dengan nut Plat pengangkat sehingga nut bergerak ke ujung drum

9. Polishing drum Polishing Drum Panjang (cm) Diameter (cm) RPM 1   402   115 24   2   402   115 17   Polishing Drum 1 Transmisi : Sproket - rantai Gear motor P Drum 52 cm 35 cm 100 cm Gear motor : 7.5 Hp , 5.5 kw, 1450 rpm Rantai : 1.5 inchi Polishing Drum 2 Transmisi : sprocket- rantai Gear motor P Drum 38 cm 25 cm 100 cm Gear motor : Rantai : 1.5 inchi

10. Polishing drum 1 Polishing drum 1 Incilned conveyor Destroner 1 Nut elevator Conveyor Nut Hopper Destroner cyclone Destroner cyclone fan conveyor Nut hopper Nut elevator Inclined fuel conveyor

11. Polishing drum 2 Incilned conveyor Destroner 2 Conveyor Nut Hopper Polishing drum 2 conveyor Nut hopper Destroner cyclone Shell conveyor Inclined fuel conveyor Destroner cyclone fan Nut hopper

12. Inclined conveyor Inclined conveyor 1 Transmisi : Sproket - rantai Gear motor conv 20 cm 20 cm 59 cm Gear motor : Rantai : 1.5 inchi Inclined conv a (cm) b (cm) c (cm) d (cm) RPM 1 27 784 37 31 54 2   32 366   37     34 53   Inclined conveyor 2 Transmisi : poros langsung Gear motor : Nut elevator Dimensi p x l x t= 92.5 x 32.5 x 1306 cm 20 rpm 46 cm 15cm 49 cm Gear motor elevator Transmisi : pully -belt, Vbelt type b Gear motor : a c d b

13. Destroner Air lock 1 rpm : 32 rpm Destroner fan 1 Transmisi : pully -belt Elektromotor fan Elektromotor : Vbelt type C 12” 10” 90 cm Destroner fan 2 Transmisi : pully -belt Elektromotor fan Elektromotor : Vbelt type C 12” 10” 90 cm a b c d e Destroner a (cm) b (cm) c (cm) d (cm) e (cm) 1 50.95   37.26   70   140 136             Berfungsi menjatuhkan bahan berat seperti batu dan biji berukuran berat saja . Adapun yang terhisap oleh cyclone/fan destoner hanya sebagian kecil fiber dan debu .

14. Nut hopper 260 cm 158 cm 56 cm 3 60 cm Transmisi : poros langsung Gear motor : 54 rpm 31 cm 36 cm 31 cm 393 cm Fungsi : Menampung nut sebelum diolah di ripple mill Kapasitas : 31 cm

15. Ripple mill Magnetic trap Rotor bar Transmisi : Sproket - rantai Elektromotor : 10 HP, 7.5 kw, 1450 rpm V belt tipe B Elektromotor Ripple mill 21 cm 16 cm 55 cm Fungsi : memecah nut agar kernel terlepas dari cangkang . Terdiri dari rotor bar dan ripple plate Space ( celah ) Space : ¼ inchi Jumlah : 3 unit

16. Cracked mixture conveyor Transmisi : Sproket - rantai Elektromotor Gearbox 47 cmi 13 cmi 69 cm Elektromotor : 3 HP 36 cm 52 cm 46 cm 451 cm 54 rpm 1425 rpm 2,2 Kw

17. Winnower 1 dan 2 Winnower 2 Winnower 1 Ripple mill Winnower fan 2 Winnower fan 1 19 rpm 54 rpm Winnower 2 Winnower 1 Memisahkan kernel dan cangkang dari hasil pemecahan nut di ripple mill Pemisahan cara kering dengan 2 stage : Winnower 1 dan winnower 2

18. Winnower 1 dan 2 a b c d e f Winnower a (cm ) b(cm ) c (cm ) d (cm ) e (cm ) f (cm ) 1   52.55   189.6   52.55 138     200 137.60   2   52.55 189.6   52.55   138     222   137.60 Air lock RPM W 1 20 W 2 23 Winnower fan 1 Elektromotor Fan Transmisi : pully -belt 11” 8.5” 86cm Jenis vbelt : C Elektromotor : 25 hp , 18.5 kw, 1450 rpm Winnower fan 2 Elektromotor Fan 11” 8.5” 86cm Jenis vbelt : C Elektromotor : 30 kw, 40 hp , 1470 rpm Transmisi : pully -belt

19. large kernel conveyor Transmisi : poros langsung Gearmotor : 5.5. Hp , 1430 rpm Rpm conveyor : 51 rpm wet kernel conveyor Transmisi : poros langsung Gearmotor : Rpm conveyor : 51 rpm wet kernel elevator Transmisi : sproket rantai Gearmotor : Rpm elevator : 23rpm Pxlxt : 78 x 48 x 673 Gear motor elevator 8 inch 7inch 70 cm 26 cm 40 cm 33 cm 248 cm 26 cm 27 cm 26 cm 751cm

20. wet kernel distributing conveyor a conveyor a (cm) b (cm) c (cm) d (cm) RPM 1 20 534 30 25 51 2 20 476 30 25 51 Transmisi : poros langsung Gearmotor : Merk : TECO 4 HP, 3 KW, 1430 rpm a c d b Fungsi : mendistribusikan wet kernel dari kernel elevator untuk masuk ke kernel drier

21. Kernel drier Fungsi mengeringkan kernel atau menurunkan kadar aie dari kernel hingga mencapai kadar air yang di tentukan . Kadar Air : 6-7 % Pengeringan dengan cara penghembusan udara panas melallui heater Temperatur pengeringan : Lama pengeringan : 13 – 15 jam

22. Kernel drier Dimensi : 404 cm 1150 cm 310 cm

23. Elektromotor : 1.5 kw, 2 HP, 940 rpm Kernel drier 1 Gearbox : Ratio Atas Gearbox Motor Pully Belt Pully sproket sproket rantai kopling

24. Elektromotor : 2 HP, 1500 rpm Kernel drier 1 Gearbox : Ratio 513 bawah Gearbox Motor Pully Belt Pully kopling elektromotor 4 “ 50 cm 8,5 “ gearbox Transmisi : Pully belt 982 cm 1064 cm

25. Kernel drier 1 Heater 1 Heater 2 Heater 2 Elektromotor Fan 6” 102 cm Jenis vbelt : C Elektromotor : 30 kw, 40 hp , 1470 rpm Transmisi : pully -belt 7” Heater 1 Elektromotor Fan 9” 110 cm Jenis vbelt : C Elektromotor : Transmisi : pully -belt 9”

26. Elektromotor : 3 kw ; 4 HP ; 1430 rpm Kernel drier 2 Gearbox : Ratio Atas Gearbox Motor Pully Belt Pully kopling Elektromotor Gearbox 4” 15 “ 11” Type Belt : B, 2 belt Transmisi : Pully -belt 1000 cm 1066 cm

27. Elektromotor : Kernel drier 2 Gearbox : Ratio bawah Gearbox Motor Pully Belt Pully kopling Elektromotor Gearbox 6.5 “ 16“ 25” 1 rantai , ukuran 1.5 inchi Transmisi : sprocket- rantai 982 cm 1064 cm

28. Kernel drier 2 Heater 1 Heater 2 Elektromotor Fan 9” 44” Jenis vbelt : C Elektromotor : 30 kw, 40 hp , 1425 rpm Transmisi : pully -belt 12” Heater 1 Elektromotor Fan 6 ” 100 cm Jenis vbelt : b Elektromotor : Transmisi : pully -belt 9” Heater 2

29. Production conveyor 54 rpm Gearmotor : 5.5 HP, 4 kw, 1445 rpm Transmisi : poros langsung Dry kernel transport fan 26 cm 25 cm 24 cm 1551 Fungsi : Mendistribusikan dry kernel ke bulking silo Transmisi :

30. Bulking silo Fungsi : Tempat menampung kernel kering sebelum dipasarkan Jumlah unit : 2 unit Kadar air (max): 7 % Kadar kotoran (max) : 8 % Broken kernel (max) : 20% Kapasitas 300 ton FFA (max) : 1 %

31. THANK YOU…

32. Airlock Fibrecyclone 1 Gearmotor Airlock 6,5 “ 16” Transmisi : Sproket-rantai 11,5 “ 2 rantai Gearmotor : 7,5 HP ; 5,5 KW; 1450 rpm Fibrecyclone 1 Gearmotor Airlock 9,5 “ 23,5 “ Transmisi : Sproket-rantai 8,5 “ 2 rantai Gearmotor : Winnower 1 Gearmotor Airlock 4.5 “ 14,5 “ Transmisi : Sproket-rantai 9.5 “ 1 rantai , ukuran 1.5 inchi Gearmotor : 7,5 HP ; 5,5 KW; 1450 rpm Winnower 2 Gearmotor Airlock 5,5 “ 16” Transmisi : Sproket-rantai 11,“ 1 rantai , ukura n 1.5 inchi Gearmotor : 2.2 KW ; 1425 rpm; Brook Hansen (51.2 rpm)

33. Airlock Destroner 2 Gearmotor Airlock 4.5 “ 16” Transmisi : Sproket-rantai 9.5 “ 1 rantai , ukuran 1.5 inchi Gearmotor : 3 HP, 2.2 KW, 1425 RPM Ripple mill to winnower 1 Transmisi poros langsung Gearmotor : 1 HP; 0.75 KW ; 1420 rpm Ripple mill to winnower 1 Gearmotor Airlock 7” 16” Transmisi poros langsung 6.5” Gearmotor : 2.2 HP ; 1455 rpm Sproket – rantai 1 rantai Ukuran 1.5 inchi

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