Super Therm Fuel Savings aditive for cement Process.pdf

Fuel saving

1. ACHINTYA
Gamut Organic (P) Ltd.
The Pioneer in Coal Additive In India

2. About ACHINTYA
ACHINTYAGAMUTORGANIC(P)LIMITEDbringsanuniquesolutionto
energyefficiencyandenvironmentalsustainabilitythroughcontinuous
researchanddevelopmentofnewproductscalledSuperthermK2R.
IthasbeenrecognizedinPower,Steel,Cement,Textile,Pulp&Papermills
andothersectorsusingcoalasfuel.
ThisinnovativeproductisdevelopedbyourskilledR&Dpersonnelin
researchcollaborationwithIndianInstituteofTechnology,Kanpur
•PROMISING FEATURES :-
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An Ultimate Energy Solution
Energy(Coal)saving
LowerCO2emission
Tracemetalreductioninflyash

3. Why USESUPERTHERM K2R ?
Energypricesaregraduallyincreasing.
Limitedavailabilityofconventionalenergysource.
SuperthermK2Risthecruxofalongresearchanddevelopment.
Itdrivesbetterandefficientcombustion.
ADVANTAGES WITH SUPERTHERM K2R
Enhancesthermaloutputofacombustionsystem(EnergyEfficient)
ReduceemissionofCOx/NOx/SOxgases(ReducesGlobalWarming)
Saveshugequantityofcoal(Economical)
ReducesTraceMetalContent(EnvironmentalFriendly)
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4. CERTIFICATION
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From IIT Kanpur

5. PATENTED
ACHINTYA GAMUT ORGANIC (P) LIMITED KANPUR
and
INDIAN INSTITUTE OF TECHNOLOGY KANPUR
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SUPERTHERM K2R Patented as Below
Patent No: 503/DEL/2007, Ref. Patent Journal GOI 06/04/07
Note-SuperthermK2RisthesolepatentedtechnologyofAGO(P)Ltd.Anyonefound
tamperingortestingtheproductbeyondthescopeofpatentlawisliabletolegalaction.

6. COAL
MAJOR PROBLEMS WITH COAL ARE :-
Highashcontent
VM&IM
COAL SAVING LEADS TO :-
A.PreservationofcoalReserveduetolesscoalconsumption.
B.Ecological&EnvironmentalPollutionreduction.
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Primary Source of Energy
Particulates(SPM)
ReductioninCO2Emission
GaseousPollutantsCOx&NOx
SoilandWaterPollution
HighFlyAsh.
TraceMetals

7. EFFECTSOF
SUPERTHERM ON COAL
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9. EFFECTON FLUE GAS
TEMPRATURE
Thermaloutputincreasesby10-15%.
Reductionincoalconsumptionby10-15%.
ReducesemissionofCO2bymorethan9%.
WillhelpstheCountrytowardsmorecoalreserves.
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Temp of the Pure coal
Temp of the Coal with Supertherm K2R

10. Pollutant Emission from
Combustor (NOx)
Reducesemissionofhighlypollutantgasessuchas:NOxby5-9%.
Reducesenvironmentalpollution,photochemicalsmogandacidrain.
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K2R
K2R

11. InthecombustionprocessHydrogencontentpresentinthefuelisconvertedintoH2O
whichnormallyleavesfromthestackaswatervapour,carryingwithalotofheat.This
heatlossisrestrictedbyusingSuperthermK2Rthisadditivedoesnotallowsto
associateHydrogenandOxygenwhichispresentinthecoal.
ThisisaSignificantlossapproximately10%oftheenergyinthefueldependingonflue
gastemperature.
Completecombustioncanhelpinsaving10-15%fuelcostsandlittlequantityofH2O
andAluminacanchangethequalityofcoalinstantlytoimprovetheBoiler/Kiln
performanceandupsettingconditionsinstantly.
CO2+2H2O=CH4+2O2(METHATIONREACTION)
Reactionofaluminaparticlespresentincoalashandhotwatervaporalsoinvitesash
fusioninBoiler/CementKilnsaftercomingclosetoeachother.
2Al+3H2O=Al2O3+3H2
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REACTIONMECHANISM

12. Hydrogenenrichmentincoalinvitesfastchainreactionsandduetobettercombustionproperties,
helpstoincreaseinburningspeedofcoal.Thisspeedsupdrivingoffvolatilemattersfromcoaldue
tovolatilenatureofhydrogen.
Thismechanisminvitesexothermicreactionwhichfurtherbreaksthehydrogenbondswithother
elementsofcluster.Thisexposestomorehydrogentorunoffcombustionprocess.
Theoretically 1% H contributes about 53 Kcal/kg of heat + loss depending on stack temperature &
Air/ Fuel ratio is reduced and oxygen present in coal is utilized as part of excess oxygen.
C > CO > CO2+H20 > CH4> C2H4>C2H6>>>>>>>> 0.3 seconds >>>> 3T (Time, Temperature and
Turbulence). This is a complex chain reaction and highly exothermic and combustion is completed
into fraction of seconds. So, fuel get gets higher residence time for combustion.
Addition of Supertherm K2R can turn CO2and H2O vapours present in the flame is brought back to
the fuel instantly and save 10 -15 % fuel cost by creating Sabatier reaction depending on flue
temperature and Power load factor/Feed/output (90% PLF/ LOAD desirable for assessment of
Impact) by creating reaction within the flame with Alumina rich fuel firing. This reaction is also
known as Methanation Reaction in Coal.
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REACTIONMECHANISM

13. RESULTS
Reducescoalconsumptionby10-15%.
ReducesemissionsofCOx/NOx/SOx.
Helpstoincreasecoalreserveofthecountry.
Reductioninun-burntcarboninflyashconvertspotential
lossofenergyin‘C’particles.
Reducesdegradationoflandcausedbydumpingofash
therebyithelpstomaintainecologicalbalance.
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That’s Shows

14. ASamplecalculationforan
industrialsetupwhichis
consuming200tonofcoalper
dayhasbeencarriedoutto
showtheEconomicImpact.
Kindlynotethatthisisthe
directsaving.
Wehavenotaccountedthe
indirectbenefitslikepollution
controlequipments,Electricity
saving, handling and
transportationetc.
Coal consumption 200 MT / Day
Additive consumption 1
Lt./MT
200 Lt./Day
Cost of coal 5000 INR
Cost of additive
(@factory)
300 INR/Lt.
Total cost of coal 1000000 INR/Day
Total cost of additive60,000 INR/Day
Saving in coal
consumption @ 10%
20 MT/Day
Cash saving (from
Coal)
100000 INR/Day
Net saving (1,00,000-
60,000)
40000 INR/Day
Net Yearly Cash saving
(@330 Day)
1,32,00,000.00
INR/Year
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Techno COMMERCIAL
Viability

15. CONTACTUS
ACHINTYA GAMUT ORGANIC (P) LTD.
•117/L/451,B-6 PalnaApartment, Naveen Nagar Kakadeo,
Kanpur
•Pin-208025, Uttar Pradesh India
•Mobile No : -(91) 9336340540, 9453325750
•Email ID : [email protected]
•Website : -www.achintyaenergy.com
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REGD. OFFICE ADDRESS