PT Topsystem Asia Base Introduction Bekasi, 26 th OCTOBER 2022
Topsystem JAPAN - Introduction YouTube https://youtu.be/OeJrhJLwEy4
Global Management TOPSYSTEM organization Chart TOPSYSTEM Co., Ltd Managing Director: Tatsuo Mori share holder: Tatsuo Mori 98% Japan PT. TOPSYSTEM ASIA BASE ( TAB ) Managing Director: Ryota Nishiyama PT. TOPSYSTEM INDONESIA Managing Director: Ryota Nishiyama SHANGHAI TOP TRADING Managing Director: SHANGHAI TOFFLON TOP SCIENCE AND TECHNOLOGY Managing Director: Indonesia Indonesia China China Share holder: Topsystem 99% Share holder: Topsystem 99% Share holder: Topsystem 70% Share holder: Topsystem 30%
HEADCOUNT Japanese Indonesian Managing Director 1 Group Head 1 2 Manager 1 6 Supervisor 2 Coordinator 4 Staff 9 Interpreter 1 Engineer Lead 1 Engineer 3 Drafter 3 QC Engineer 1 QC Inspector 2 Production Leader 1 Operator 113 Maintenance Technician 2 TOTAL 3 15 NUMBER OF TAB EMPLOYEE As of March 9, 2021
Standard, applied in processes and products certification Oct 2020 Apr 2021 QMS ISO-9001 ASME Stamp EMS ISO-14001 (People’s Republic of China) SELO PED 2014/68/EU Module B+F (National Board) R-Stamp OHSAS 18001 Industrial Control Panels 2 nd Half 2023 Apr 2020 Future target based on market demand ASME U certification check site https://www.asme.org/certification-accreditation/resources-and-events/locate-asme-certified-companies
TAB Plant will have new additional products which are transferred from Japan We focus on Hygienic Components Oral Solution Plant Hair Treatment LVP – SVP Plant Skin Treatment Cream and Ointment Other Industries Dairy Beverage Prepared Food Cheese Ice-cream Lines Systems led business Lines Systems led business Powder Topsystem Japan Topsystem Asia Base Indonesia Components led business Preparation system Foods Pharmaceutical Plant Engineering, Bio-life science Pharmaceutical , Cosmetics Liquid food, Pharmaceutical, Bio-life Sciences, Cosmetics SHANGHAI TOFFLON TOP SCIENCE AND TECHNOLOGY China Lines Systems led business Pharmaceutical Plant Engineering, Bio-life science Formulation system Water Treatment System – In-activation system Chemicals Cosmetics Preparation system Foods Formulation system Water Treatment System – In-Activation System Chemicals Cosmetics Technical support
FINISHED PRODUCTS Sample - INTRAVENOUS
FINISHED PRODUCTS Sample - CLEAR ORAL SOLUTION
Basic Structure OF PREPARATION UNIT
/ 10 Module, skid and Plant as total solution of product processing Pharmaceutical PRODUCTION LINE Cleaning in Place Unit Sterilization in Place Unit Mixing Tank Formulation Unit Water treatment Purified Water Generator / Distribution Water For Injection Generator / Distribution Pure Steam Generator / Distribution etc …
End CUSTOMER
BUSINESS PARTNER
Site overview – Production Products: Hygienic Tanks and Pressure vessels Modules and Skids Manufacturing capabilities: Production area 5200 sqm + 2000 sqm Warehouse Capacity 24 hour /7 days similar 450,000 hour per year Lifting capacity 15t max, able to extend up to 50t by mobile crane Utilities Central argon gas distribution 12.000 liter Central compressed air 7 bar Electricity up to 1700 KVA City water storage for Test 80.000 lt Central electric boiler for test 150 Kg / h Tank Size: Tank Diameter: Max 4 m Tank Hight: Max 12 m Weight : Max 12 ton Location High way. 3.5 km. Airport 70 KM Seaport 30 KM
Factory layout Warehouse Preparation area: - Cutting - Forming Assembly line - Tanks & vessels > 10 t Panel assembly Skid assembly - Assembly and testing Assembly line - Tanks & vessels <10 t
Production Process – preparation (1/2) Cutting Process CNC Water jet cutting 1.5 – 50 mm CNC Plasma cutting 1.5 ~ 50 mm Coil cutting + coil uncoiled machine Power Shear Cutting 0.8 - 6 mm CNC waterjet cutting CNC Plasma cutting Coil cutting Power Shear cutting All cutting process ( metal & non metal ) conducted inhouse Machine was very flexible created high productivity and cost saving with high quality product
Production Process – preparation (2/2) Forming Process Rolling machine t12mm x L3000 mm CNC Dishing Machine t14 mm x D3500mm CNC Flanging t14 mm x D3500 Rolling Machine Dishing Machine CNC Flanging Heavy forming is key process for pressure vessel & Tank manufacturing keeping process in house create lot of cost saving with high quality product
Production Process - assembling Welding Process SAW welding high speed welding thick material with high quality CNC Plasma welding ( PAW) high speed welding thin material with or without consumable Gas Tungsten Arc Welding (GTAW) CNC Orbital-Welding High quality welding tubes Submerged-arc welding (SAW) Plasma welding (vertical, horizontal, circumferential) Orbital welding
Production Process - Polishing Surface treatment CNC Dished Polishing CNC Shell Polishing Electro polishing Manual Polishing CNC Dished Polishing CNC Shell polishing Electro Polish Manual Polish Surface treatment is the key process to produce Bio Pharma / hygienic equipment's CNC polishing is very consistence to produce high quality product with high productivity.
Production Process - finishing Surface treatment Wet Glass Beading Passivating ( re-built chromium oxide surface ) ELECTROPOLISHING for small equipment (big size on 2021) Glass Beading Passivating Passivating diagram
Conclusions We can provide safety products applied with GMP (Good Manufacturing Practice). We can offer customized products with reasonable price. We do practice MONOZUKURI with Japanese standard in Indonesia.