Technology in Education Technology Presentation in Blue Peach Illustrative Style.pptx

Electric Motor

1. Electric Motor in Industry : A Critical Component For Modern Manufacturing From Raw Material To Finished Product, Eletric Motors Power The Industrial Revolution

2. Agenda KEY TOPICS DISCUSSED IN THIS PRESENTATION History and Development Of Electric Motors Types Of Electric Motors Used in Industry Applications of Electric Motors in Manufacturing Process Advantages Of Using Electric Motors in Industry Challenges and Limitations of Electric Motors in Manufacturing Future Trends and Innovatios in Electric Motor Technology

3. History and Development of Electric Motors

4. 1 2 History and Development of Electric Motors 1830s Early practical designs emerge, like the one by Jacobi and Lenz with its innovative commutator. DC Motors Take Off 1820s Key discoveries by orsted and Faraday lay the foundation for electric motors. Electric meets Magnetism. 1880s Tesla's AC induction motor becomes the game-changer for large-scale manufacturing. AC Revolutionizes Industry Mid – 1990s Smaller, fractional-horsepower motors power appliances and tools beyond factories. Electrification Expands Present - Future Focus on reducing energy consumption and developing "smart" motors with advanced features. Efficiency & Intelligence 3 4 5

5. Type Of Electric Motor That Used In Industry

6. AC Induction Motors DC Motors Conveyor belts transporting materials across production lines. Machine tools for shaping and processing raw materials. Pumps for moving fluids throughout industrial facilities. Robotic arms performing intricate tasks on assembly lines. Printing presses for accurate paper feeding and precise printing. Textile machinery for weaving and manipulating fabric. Synchronous Motors Stepper Motors LinearMotors Generators producing consistent electrical power. Compressors maintaining precise pressure levels within industrial processes. Large fans for efficient ventilation in factories. CNC machines for computer-controlled cutting and machining operations. Automated assembly lines for precisely positioning components during assembly. Packaging machinery for accurate product placement and wrapping. Roller coasters and amusement park rides for smooth, controlled movement. High-speed trains for efficient acceleration and deceleration .Semiconductor manufacturing for precise movement of delicate components. Type Of Electric Motor That Used In Industry

7. Application Of Electric Motors In Manufacturing Process

8. Application Of Electric Motors In Manufacturing Process 1. Production: Powering conveyor belts for efficient material movement. Driving machinery like lathes, mills, and presses for shaping and processing raw materials. Operating robots for precise assembly tasks. 2. Quality Control: Conveying products through automated inspection systems. Powering testing equipment for product performance evaluation. 3. Packaging: Operating conveyor belts for product movement. Driving machinery for sealing and wrapping products. Powering automated palletizing systems. 4. Product Sorting: Operating conveyor belts for sorting products based on size, type, or other criteria. Powering robotic arms for automated sorting and placement tasks.

9. Advantages Using Electric Motor in Industry

10. Advantages Using Electric Motor in Industry 1.Efficiency: AC induction motors in conveyor belts translate to lower energy bills compared to less efficient options. 2. Controllability: Precise control of DC motors in robotic arms ensures accurate component placement, leading to higher quality products. 3. Reliability: Robust synchronous motors in weaving looms minimize downtime, allowing for consistent production schedules. 4. Scalability: From powering tools to heavy machinery, various motor sizes optimize performance and energy use. 5. Cleanliness: Electric motors in ventilation systems prevent emissions within facilities, creating a cleaner work environment.

11. Challenges and Limitations of Electric Motor in Manufacturing

12. Challenges and Limitations of Electric Motor in Manufacturing 1. Cost: High-performance motors can have a higher initial cost, though long-term savings might outweigh it (e.g., high-efficiency motor for a critical machine). 2. Maintenance: Some motors require periodic maintenance like brush replacements in DC motors, leading to potential downtime (e.g., production line with DC-powered robotic arms). 3. Power Consumption: High-powered motors contribute significantly to energy bills (e.g., factory with large AC motors for heavy machinery). 4. Integration: Integrating new motors with existing infrastructure might require additional modifications and costs (e.g., upgrading from DC to AC motors requires changes to power supply and control systems). 5. Environmental Impact: While operation is clean, the manufacturing process for some motors might have environmental concerns (e.g., rare-earth magnets used in high-performance motors).

13. Future Trends and Innovations in Electric Motor Technology

14. Future Trends and Innovations in Electric Motor Technology 1. Cost: High-performance motors can have a higher initial cost, though long-term savings might outweigh it (e.g., high-efficiency motor for a critical machine). 2. Maintenance: Some motors require periodic maintenance like brush replacements in DC motors, leading to potential downtime (e.g., production line with DC-powered robotic arms). 3. Power Consumption: High-powered motors contribute significantly to energy bills (e.g., factory with large AC motors for heavy machinery). 4. Integration: Integrating new motors with existing infrastructure might require additional modifications and costs (e.g., upgrading from DC to AC motors requires changes to power supply and control systems). 5. Environmental Impact: While operation is clean, the manufacturing process for some motors might have environmental concerns (e.g., rare-earth magnets used in high-performance motors).

15. Assembly Lines Machinery Operations Conveyor belts: Transporting materials and components throughout the production process. Robotic arms: Performing intricate tasks like welding, painting, and component placement with high precision. Screwdrivers and nut runners: Tightening fasteners efficiently and consistently. Lathes and mills: Rotating and shaping metal or wood for precision parts creation. Drilling machines: Creating precise holes for assembly or further processing. Presses: Stamping out metal parts, shaping materials, and performing various forming operations. Material Handling Process Control Quality Control Cranes and hoists: Lifting and transporting heavy objects across workstations. Forklifts: Moving pallets and materials throughout the manufacturing floor. Automated Guided Vehicles (AGVs): Following programmed paths for autonomous material transport. umps: Circulating fluids for cooling machinery, cleaning processes, and chemical reactions. Fans and blowers: Providing ventilation to remove dust, fumes, and heat from the manufacturing environment. Compressors: Supplying compressed air for tools, machinery operation, and cleaning applications. Conveyor belts: Moving products through automated inspection systems. Testing equipment: Powering motors, pumps, and actuators for product performance testing. Packaging machinery: Operating conveyors, sealers, and wrappers for efficient product packaging and shipment. Challenges and Limitations of Electric Motor in Manufacturing