Thermal testing, thermo mechanical and dynamic mechanical analysis & chemical testing, unit-v; testing of materials
ThirumalValavan2
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135 slides
Oct 12, 2020
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About This Presentation
Unit-V: THERMAL TESTING, THERMO-MECHANICAL AND DYNAMIC MECHANICAL ANALYSIS & CHEMICAL TESTING [OTHER TESTING].
Subject Name: OML751 Testing of Materials
Topics: Thermal Testing: Differential scanning calorimetry, Differential thermal analysis. Thermo-mechanical and Dynamic mechanical analysis: ...
Unit-V: THERMAL TESTING, THERMO-MECHANICAL AND DYNAMIC MECHANICAL ANALYSIS & CHEMICAL TESTING [OTHER TESTING].
Subject Name: OML751 Testing of Materials
Topics: Thermal Testing: Differential scanning calorimetry, Differential thermal analysis. Thermo-mechanical and Dynamic mechanical analysis: Principles, Advantages, Applications. Chemical Testing: X-Ray Fluorescence, Elemental Analysis by Inductively Coupled Plasma-Optical Emission Spectroscopy and Plasma-Mass Spectrometry.
B.E. Mechanical Engineering
Final Year, VII Semester, Open Elective Subject
[As per Anna University R-2017]
Temperaturesofthesampleandreferencearecontrolledindependentlyusingseparate,identicalfurnaces.
Thetemperaturesofthesampleandreferencearemadeidenticalbyvaryingthepowerinputtothetwofurnaces;the
energyrequiredtodothisisameasureoftheenthalpyorheatcapacitychangesinthesamplerelativetothereference.
Sample holder:Al or Platinum pans
Sensors
Pt resistance thermocouples
separate sensors and heaters for the sample and reference
Furnace
Separate blocksfor sampleand reference
cells
Temperature controller
differential thermal power is supplied to the heaters to maintain
the temperature of the sample and reference at the program value
Power CompensationDSC
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 19
•Thepowerneededtomaintainthesampletemperatureequaltothereference
temperatureismeasured.
•InpowercompensationDSCtwoindependentheatingunitsareemployed.
•Theseheatingunitsarequitesmall,allowingforrapidratesofheating,coolingand
equilibration.Theheatingunitsareembeddedinalargetemperature-controlledheatsink.
•Thesampleandreferenceholdershaveplatinumresistancethermometerstocontinuously
monitorthetemperatureofthematerials.
•Theinstrumentrecordsthepowerdifferenceneededtomaintainthesampleand
referenceatthesametemperatureasafunctionoftheprogrammedtemperatures.
Working
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 20
•PowercompensatedDSChaslowersensitivitythanheatfluxDSC,butitsresponsetimeis
morerapid.ItisalsocapableofhigherresolutionthenheatfluxDSC.
•ThismakespowercompensatedDSCwellsuitedforkineticsstudiesinwhichfast
equilibrationstonewtemperaturesettingareneeded.
Working
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 21
Sampleandreferenceareconnectedbyalowresistanceheatflowpath(ametaldisc).Theassemblyisenclosedina
singlefurnace.
Enthalpyorheatcapacitychangesinthesamplecauseadifferenceinitstemperaturerelativetothereference;the
resultingheatflowissmallcomparedwiththatindifferentialthermalanalysis(DTA)becausethesampleandreference
areingoodthermalcontact.
Thetemperaturedifferenceisrecordedandrelatedtoenthalpychangeinthesampleusingcalibrationexperiments
HEAT FLUXDSC
One blocks for both sample and reference cells
22
HEAT FLUXDSC
Sampleholder
Sampleandreferenceareconnectedbyalow-resistanceheatflowpath
AlorPtpansplacedonconstantandisc
Sensors:Chromel®-alumelthermocouples
Furnace
Oneblockforbothsampleandreferencecells
Heatingblockdissipatesheattothesample
andreferenceviatheconstantandisc
One blocks for both sample and reference cells
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 23
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 24
•ThemainassemblyoftheDSCcellisenclosedinacylindrical,silverheatingblack,which
dissipatesheattothespecimensviaaconstantandiscwhichisattachedtothesilver
block.
•Thediskhastworaisedplatformsonwhichthesampleandreferencepansareplaced.
•Achromeldiskandconnectingwireareattachedtotheundersideofeachplatform,and
theresultingchromel-constantanthermocouplesareusedtodeterminethedifferential
temperaturesofinterest.
•Alumelwiresattachedtothechromediscsprovidethechromel-alumeljunctionsfor
independentlymeasuringthesampleandreferencetemperature.
WORKING
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 25
If S and R are heated at the same rate, by placing them in the same furnace, their temperatures will rise
TR rises steadily, as the reference material is chosen to have no physical or chemical transitions
TSalsorisessteadilyintheabsenceofanytransitions,butifforinstancethesamplemelts,itstemperaturewill
lagbehindTRasitabsorbstheheatenergynecessaryformelting
Ifanexothermic(heat-producing)eventhadoccurred,thecurvewouldshowapeakintheoppositedirection
TheareaAonthecurveisproportionaltotheheatofthereaction:ΔH=K.A=KʃΔT.dt
K=Proportionalityconstantandincludesthermalpropertiesofthesubstance
DTA Curve –Differential Thermal Analysis Plot
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 43
DTA Curve
(a)The DTA curve or thermo gram is a plot
between differential temperature and time
(b) DTA curve may be endothermic (downward plot)
or exothermic (upward plot)
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 44
Advantages:
Instruments can be used at very hightemperatures
Instruments are highly sensitive
Flexibility in cruciblevolume/form
Characteristic transition or reaction temperatures can be accuratelydetermined
Determination of transition temperatures are accurate in aDTA.
Disadvantages:
Estimates of enthalpies of transition are generally not accurate i.e. Uncertainty of
heatsof fusion, transition, or reaction ; estimations is 20-50%.
Advantages & Disadvantagesof DTA
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 46
Applications of DTA
Rapid identification on the compositions of mixed clays
Polymers characteristics can be easily characterized
Degree of crystallinity can be measured
Qualitative and Quantitative Identification of Minerals: detection of any minerals in a
sample
Measures:
T
g (Glass transition temperature), T
m (Melting temperature), T
d (decomposition)
Heat of fusion, vaporization, crystallization,
Heat of reaction, decomposition, solution, adsorption
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 47
PROBES ON DIFFERENT LOADING CONDITION
Loading Condition Load Application Purpose
(a) Expansion /
Compression Probe
It is used for the measurement of
the deformation by the thermal
expansion and the transition of the
sample under the compressed
force is applied.
(b) Penetration Probe
It is used for the measurement of
the softening temperature
(c) Tension Probe
It is used for the measurement of
the thermal expansion and the
thermal shrinkage of the sample
such as the film and the fiber.
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 51
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 52
Thesampleisinsertedintothefurnaceandistouchedbytheprobewhichisconnected
withthelengthdetectorandtheforcegenerator.Theconstructionofthepushrodand
sampleholderdependsonthemodeofthemeasurements.
THERMO-MECHANICAL ANALYSIS –Construction & Working
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 53
ThethermocoupleforTEMPERATUREMEASUREMENTISLOCATEDNEARTHESAMPLE.Therate
of5
o
C/minisusuallythemaximumrecommendedvalueforgoodtemperatureequilibration
acrossthespecimen.
Thesampletemperatureischangedinthefurnacebyapplyingtheforceontothesamplefrom
theforcegeneratorviaprobe.
Thesampledeformationsuchasthermalexpansionandsofteningwithchangingtemperature
ismeasuredastheprobedisplacementbythelengthdetector.LinearVariableDifferential
Transformer(LVDT)isusedforlengthdetectionsensor.
EverydisplacementofthepushrodistransformedintoananalogsignalbytheLVDT,converted
todigitalformandthenrecordedinthecomputersystem,andfinallypresentedbythe
softwareasadimensionalchangeversustimeortemperature.
THERMO-MECHANICAL ANALYSIS –Construction & Working
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 54
DIFFERENT LOADING CONDITION
Modes Stress application Purpose
Shear mode
Used for evaluationof thin fibers or
films or bundle of single fiber
3-point bending mode
Bestfor medium to high modulus
materials.
Dual cantilever mode
Highly damped materials can be
measured.
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DIFFERENT LOADING CONDITION
Modes Stress application Purpose
Singlecantilever mode Suited best for thermoplastics
Tension or compression
mode
Used for low medium modulus
materials
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•Themostsuitabletypeshouldbeselecteddependingonthesampleshape,
modulusandmeasurementpurpose.
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 67
DIFFERENT LOADING MODES
•Simple spectra analysis
•XRF is a versatile and rapid technique
•Easily analysis of the element among the same family elements
•It is non-destructive method of chemical analysis
•Important as in case of samples in limited amounts, or valuable or
irreplaceable
•It is precise and with skilled operations it is accurate
•Applicable to a wide variety of samples from powders to liquids
•It is convenient and economical to use
•Applicable over a wide range of concentrations.
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 91
ADVANTAGES
•Theexcitationsourcemustdesolvate,atomize,andexcitetheanalyteatoms.
•Avarietyofexcitationsourcesareflame,arc/sparkandplasma.
PLASMA
•Plasmaisanelectricalconductinggaseousmixturecontainingsignificant
amountsofcationsandelectrons(netchargeapproacheszero)
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 98
EXCITING SOURCE OF MASS AND EMISSION SPECTROMETRY
•Increasedatomization/excitation
•Widerrangeofelements
•Simultaneousmultielementalanalysis
•Widedynamicrange
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 99
Advantages of PLASMA
•Direct-currentplasma(DCP)–InaDCP,aDCcurrentpassingbetweentwo
electrodesheatstheplasmagas,againtypicallyargon,andproducesadischarge.
Themostcommonversionisthethree-electrodesystem.
•Microwave-inducedplasma(MIP)–AMIPisanelectrodelessdischarge
generatedinaglassorquartzcapillarydischargetube,ofteninresonantcavity.
•CapacitivelyCoupledMicrowavePlasmas(CMP)–ACMPisformedusinga
magnetrontoproducemicrowaveenergyat2.45GHz.
•Inductively-coupledplasma(ICP)
@ S. Thirumalvalavan, AP/Mech, 5104 -AEC. 100
TYPES OF PLASMA