Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Sustainable Solutions in
Energy and Environment
Power Generation Group
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Businesses
Boiler & Heater
• Large capacity
power boilers
• Thermal oil /
water heaters
• Package boilers
• Energy
recovery
systems
Turnkey Power Plants
•Solid fuel based
•Gas based combined
cycle
•Waste heat recovery
based
•RE based incl.
Biomass, Bagasse,
solar, etc.
•O&M of power plants
Chemicals
• Ion exchange resins
• Cooling water
chemicals
• Fireside chemicals
• Polyelectrolyte
Water and
wastewater
• Wastewater &
Effluent water
treatment systems
• Water recycling
• Waste management
Enviro
•ESP & Bag filters
• Scrubbers
• Air purification
• Retrofit & Revamp
Boilers & HeatersCooling & HeatingPower Generation Chemicals & WaterAir Pollution Control
THERMAX
Renewable
Solar
• Heating
• Cooling
Cooling
•Exhaust & Multi-
energy fired chillers
•Steam fired chillers
•Hot water fired
chillers
•Direct fired chillers
Heating
•Steam/Hot water
power plants
•Packaged solid/oil/gas
fired boilers
•Fired thermic fluid
heaters
•Exhaust waste heat
recovery boilers
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
At Power Generation Group
…
set up
Power
Plants. . .
Fuel
combustion:
40+ years
experience in firing
over 100+ fuels
we . .
…
.to
generate
Power
Thermax in-house
manufacturing
InputInput
InputInput
OutputOutput
OutputOutput
Water: Over 35
years in
supplying water
treatment plants
Effluents: 35+
years in effluent
treatment plants,
ASTP, CTBD, etc
Air pollution:
32+ years in
supplying ESPs,
bag filters, etc
Operation &
Maintenance
services
including
manpower,
consumables
spares, etc
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Setting up power plants on Turnkey (EPC) basis
Design
Detailed EngineeringDetailed Engineering
SupplySupply
Project ManagementProject Management
O&M ManagementO&M Management
Erection & Erection &
CommissioningCommissioning
Performance GuaranteePerformance Guarantee
On Site TrainingOn Site Training
RISK MITIGATION
WORLD CLASS EQUIPMENTS
& SERVICES
SINGLE POINT CONTACT
ManufactureManufacture
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Our offerings (contd..)
1.Turnkey/ EPC (Engineer–Procure–Construct) solutions
Fossil fuel fired power plants
Solid fuel (coal/ peat/ lignite/ petroleum coke/washery rejects, etc) using
pulverized (PC)/ fluidized bed (AFBC/ CFBC) boilers
Liquid/ Gaseous (Natural gas/ Naphtha)
Power plants based on waste heat recovered from
Sponge Iron (DRI) kilns
Cement manufacturing process
Coke oven battery
Blast furnace
Smelters
Biomass based power plants using grate (Traveling Grate/ Dumping Grate/Pin
Hole Grate)/ bubbling bed boilers
Open cycle to closed cycle conversion through heat recovery steam
generators (HRSG)
Solar PV/ CPV and solar thermal power plants
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Our offerings (..contd)
2. Power projects on BOOT (Build–Own–Operate–Transfer) basis for
Biomass
Waste heat recovery
Distillery spent wash
3. FEED (Front End Engineering & Design) for power plants
4. Operation & Maintenance (O&M) of power plants and guarantee on:
Efficiency
Heat rate
Availability
Gross Power
Aux Consumption
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Our strengths
ENGINEERING
*Equipped with latest
software for GT Pro, ST
Pro, STAAD, Smart
Plant
*Projects designed to
meet international
standards
*Experience of working
with all major power
project consultants
*Strong working
relationship with tier- 1
vendors of critical
packages
*Wide database of
domestic and overseas
vendors having
undergone our
stringent approval
processes
PROCUREMENT
PROJECT
MANAGEMENT
*Advanced project
management tools &
satellite based
communication system for
on-site progress monitoring.
*Strong focus on
health, safety &
environment (OSHAS)
*Highest record of bonuses
for on time completion
MANUFACTURING
*Manufacturing in
conformation
to international standards
& codes like ISO 9001 :
2000, ISO:14001, ASME,
DIN
*Shop floor approved by
reputed third party
engineering organizations
TECHNOLOGY
KNOW HOW
*Partnerships and
strategic alliances
like B&W, SPX,
Taiheiyo Engineering
*Dedicated R&D lab
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Our experience
More than 35% equipments are
manufactured in-house
Over 70 projects on EPC
basis
25 projects under long term
O&M contracts
8000+ MW equivalent cumulative generation
from boilers commissioned by us
Over 300 WTP’s treating water for power plants
More than 500 ESP’s for power generation
serving over 5000 MW of power generation
capacity
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Our IT enablers
State of the art software such as 3D Modeling,
GT Pro, ST Pro etc to simulate data.
Software such as CEASAR II & STAAD PRO
are used for piping stress & structural analysis.
Advanced project management
tools such as Primavera, MS Projects.
International engineering standards of ASME,
IBR,PED, AGA, Gost adopted.
Software such as Smart Plant are utilized to
simulate real time conditions.
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Our sub-groups
Small Power
Plants Group!G".wer Gnw
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Medium Power
Plants Group=nGwer Gnw
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Large Power
Plants Group!w%nr"a
O&M Group
-Contracted 2
projects
-EPC of BOP upto
1200 MWe4'w
&A&,&$
POWER
DIVISIONPower GronaotiurG puor rwtouur ortwor Grpwawpirtotoeoiu
Team of experts focused on addressing wide range of capacity requirements
3
MW
(Unit size)
350
MW
(Unit size)
Contracted over 56
projects
Contracted 14
projects
Contracted over 25
projects
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Thermax advantage
Over 70
Projects on
EPC
Wrap
Around
Guarantees
Recipient
of many
bullet
bonuses
Fixed Cost
& Schedule
Ability To
attract and
mobilize
resources
35%
Equipments
manufactured
In house
Alliance with
reputed
vendors
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Profile of some of our projects
Meenakshi Energy Private Limited (2 x 150 MW)
CFBC boiler based power plant
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Profile of some of our projects
Madras Cement Limited (2 x 36 MW)
AFBC boiler based power plant
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Profile of some of our projects
Arvind Mills Limited (55 MW)
Gas/ Naphtha based cogeneration/ trigeneration plants
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
•Tata Sponge Iron Limited – One of the
first plants in India to earn benefits from
carbon credits
•Kalpataru Power Transmission Limited –
First biomass project in the world and the
first project from India to be registered for
CDM benefits
•JK Cement Works, Nimbahera – Amongst
the first projects in India to utilize the low
temperature cement waste flue gas for
power generation and eligible for CDM
benefits
•National Cement Company, Yemen –
First solid fuel based plant in Yemen for the
cement industry
Breakthrough projects
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Other prestigious projects
•ONGC Mangalore Petrochemicals Limited – 72 MW
•Grasim Industries – 96 MW
•Indian Metals & Ferro Alloys – 120 MW
•Steel Authority of India Limited – 42.5 MW
•Madras Cement Limited – 157 MW
Number of projects handled by Power Generation Group*
Projects commissioned
(45 projects)
985 MW
Projects under execution
(27 Projects)
1127.7 MW
* As on 1
st
of April 2011
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
International experience
Client Configuration Sector Offering Status
Bataan 2020,
Philippines
1 x 12.5 Cogen Paper EPC Commissioned in 2009
Under Thermax O &M
Lamsan Inc.,
Philippines
1 x 3.5 Cogen Corn
Starch
Supply +
Supervision
Under Execution (Thermax
has completed 100% supply)
National Cement
Co., Yemen
1 x 28
( 2 Boilers + 1
Turbine)
Cement Supply +
Supervision
Under Execution
Yemen Co for
Sugar Refining,
Yemen
1 x 13.5 Cogen Sugar Supply +
Supervision
Under Execution
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
O&M experience
•Nuclear Power Corporation of India Limited (NPCIL)
•Bharat Oman Refineries Limited
•Hindustan Zinc Limited
•Gupta Energy Limited
•Philippine Trade Center,
Inc.
Power Generation Group offers O&M services to 26 projects (1873MW) *
*As on 1
st
of Sept 2011
Thermax Limited – Corporate PresentationThermax Limited – Corporate Presentation
Think Power Plants
Think Thermax
Contact
Mr. Vivek Taneja
(Head – Business Development)
Email: [email protected] [email protected]
Contact No.: +91-20-66414000