twin tech adarsh_20251003_105457_0000.pdf

Twin tech

1. DIGITAL TWIN
TECHNOLOGY
IN TEXTILE INDUSTRY
Revolutionizing the Textile Industry
DEPARTMENT OF TEXTILE TECHNOLOGY
M.L.V. TEXTILE & ENGINEERING COLLEGESUBMITTED BY:-
ADARSH SINGH
23EMBTT200
A SEMINAR ONSubmitted to:
Dr. Meenu Munjal

2. TABLE OF CONTENTS :
WHAT IS A DIGITAL TWIN
HOW DIGITAL TWINS WORKS
WHY THE TEXTILE INDUSTRY NEEDS A DIGITAL TWIN
HOW DIGITAL TWINS WORK IN THE TEXTILE INDUSTRY
BENEFITS OF USING DIGITAL TWINS
CONCLUSION & FUTURE OUTLOOK

3. IN SIMPLE TERMS, A DIGITAL TWIN IS
A VIRTUAL REPLICA OF A PHYSICAL
ASSET, PROCESS, OR SYSTEM,
POWERED BY REAL-TIME DATA. IT'S
NOT JUST A 3D MODEL; IT’S A
LIVING, DYNAMIC REPRESENTATION
THAT MIRRORS ITS PHYSICAL
COUNTERPART. INTRODUCTION:
WHAT IS A
DIGITAL TWIN

4. HOW DIGITAL
TWINS WORKS The Technology Behind a
Digital Twin
A powerful combination of tools 1.Data Collections: 2. Data Analysis: 3. The virtual Model:
The “Eyes and Ears” The “Brain” The “Body” Sensors & IOT: Cloud Computing: 3D Modeling & Simulation:
Collects real-time data Data sent for processing. Creates a virtual replica
(speed, energy, quality) AI & Machine Learning. Benefits: Test &
Analyzes data, predicts simulate without waste

5. For Example :Short clip

6. WHY THE TEXTILE INDUSTRY
NEEDS A DIGITAL TWIN Speeds up processes from design to production.
Reduces waste (fabric, water) and environmental
impact.
Lowers operational costs and material expenses.
Enables rapid testing and development of new
products and processes.

7. HOW DIGITAL TWINS WORK IN THE
TEXTILE INDUSTRYThe digital twin is being applied across the
entire textile value chain, from design to
delivery.
A. Design & Prototyping
The Traditional Way: Creating physical
samples was time-consuming, expensive,
and wasteful.
With Digital Twin: Designers create 3D
virtual models of garments that can be
tested for fit, drape, and texture without any
physical material.
Physical Fabric Digital Fabric

8. Who is Using It?
Adidas: Uses digital twins for virtual clothing
samples, significantly reducing development time
and material waste. This allows them to design and
test new apparel collections digitally before physical
production begins.
Tommy Hilfiger: Has successfully implemented
virtual sampling and 3D design tools to shorten their
product development cycles.
Ralph Lauren: Adopts 3D virtual twin technology to
preview entire collections, enabling customized
adjustments and faster feedback.

9. MANUFACTURING
& PRODUCTION
Manufacturing & Production
Real-Time Monitoring: Companies create a
digital twin of their factory floor, collecting
data from sensors on machines and
equipment. This provides a live dashboard of
operations, highlighting performance and
potential issues.
Predictive Maintenance: The twin can
predict when a machine component might
fail, allowing for proactive maintenance and
preventing costly unplanned downtime.
Optimization: It identifies bottlenecks and
inefficiencies in the production line, enabling
data-driven decisions to improve throughput.

10. Rieter (Switzerland): A leading machinery
manufacturer, Rieter has developed a digital
twin ecosystem (ESSENTIAL) for spinning
mills to model energy consumption and
predict mechanical wear. Their system has
reduced commissioning time by up to 30%.
WHO IS USING IT?

11. RIETER ESSENTIAL

12. Welspun (India): This Indian textile
giant uses digital twin simulations to
optimize its dyeing operations,
leading to a 12% reduction in
chemical use and more consistent
color quality.

13. By analyzing data from the digital twin,
companies can more accurately forecast
consumer demand, preventing
overproduction and excess inventory.
Traceability: It offers end-to-end
visibility of the supply chain, allowing for
precise tracking of every product.SUPPLY CHAIN & INVENTORY
MANAGEMENT
ACCURATE FORECASTING

14. Data Integration & Interoperability Issues
Scalability & Real-Time Processing
High Initial Investment & ROI Concerns
Ethical & Privacy Concerns CHALLENGES AND
LIMITATIONS OF DIGITAL
TWINS

15. THE BENEFITS: WHY
THIS MATTERS
Cost Reduction
Increased Efficiency
Improved Quality
Sustainability
Faster Innovation

16. https://www.globaltextiletimes.com/articles/revolutionizi
ng-textile-industry-digital-twin-technology/
https://www.rieter.com/products/digitization/essential-
rieter-digital-spinning-suite
https://www.welspunenterprises.com/project-
management.php REFERENCE &
SOURCE

17. Conclusion
"So, we've seen that Digital Twin Technology is not just a fancy concept; it is the
future of the textile industry.
Let's recap this journey:
We understood how the digital twin creates a virtual copy to allow for real-time
monitoring.
This technology is boosting production efficiency, cutting down on cost, and
increasing machine life through predictive maintenance.
Most importantly, this technology is helping us achieve crucial goals related to
sustainability and waste reduction.

18. THANK
YOU
Digital twin Technology is just not
the future - it’s here today
Ready to
Transform our
Textile Industry