BES INSTITUTE OF TECHNOLOGY (RECOGNIZED BY DTE, GOVT OF KARNATAKA AND APPROVED BY AICTE, NEW DELHI) 1 6 TH MAIN, 4 TH BLOCK, JAYANAGAR, BENGALURU-560011 Presentation on : Under The Guidance Of: Mr. RAJSHEKHAR REDDY G S LECTURER, DEPARTMENT OF MECHANICAL ENGINEERING B.E.S INSTITUTE OF TECHNOLOGY RAJESH KUMAR V (484ME21018) RAMJITH SAHOO V (484ME21019) SYED SAQLAIN (484ME21025) VIJAY KUMAR A N (484ME21026) ABHIJITH K C (484ME22301) “ ROBOTS AND IT’S FEATURES IN ADVANCED MANUFACTURING”
CONTENTS Introduction History Types Features Advantages Disadvantages Conclusion
A Robot is a machine especially one programmable by a computer capable of carrying out a complex series of actions automatically. Robots in advanced manufacturing are automated, programmable and capable of moment on 3 or more axes. It is designed to execute a variety of tasks within a manufacturing setting. These robots are equipped with advanced sensors, actuators, and control systems, allowing them to operate with a high degree of precision, speed, and efficiency. Introduction
History The history of robots in advanced manufacturing can be traced back to the early 1960s . The first industrial robot, the Unimate was installed at a General Motors plant in 1961. Over the years, innovations and improvements in technology have led to the development of more advanced robots, capable of performing a wide variety of tasks in manufacturing. Today, robots have become an integral part of modern manufacturing, offering improved efficiency, productivity, and flexibility.
TYPES In advanced manufacturing, a variety of robots are utilized to perform different tasks with precision, speed, and efficiency. Here are some common types of robots used in advanced manufacturing: Articulated Robots: These robots have joints (usually 6 axis) that allow for a wide range of motion, making them suitable for tasks like welding, painting, and assembly.
SCARA Robots (Selective Compliance Assembly Robot Arm): SCARA robots have rigid arms and are well-suited for tasks that require high speed and precision, such as pick-and-place operations.
Autonomous Guided Vehicles (AGVs): AGVs are mobile robots used for material handling within a manufacturing facility. They can transport materials and goods autonomously, optimizing logistics.
Autonomous Mobile Robots (AMRs): These robots navigate independently using sensors and can perform various tasks, such as carrying components or inspecting facilities.
3D Printing Robots: Robotic 3D Printers: Robots are employed in additive manufacturing processes, where they deposit material layer by layer to create three-dimensional objects.
Drones: Aerial Drones: Drones equipped with cameras and sensors are used for aerial inspection, monitoring, and surveying in large manufacturing facilities.
Machine Vision Systems: Vision-guided Robots: These robots use cameras and sensors to visually identify and locate objects, allowing for precise manipulation and assembly.
Cleanroom Robots: Specialized Robots for Clean Environments: In industries like semiconductor manufacturing, robots designed for cleanroom conditions ensure the highest level of cleanliness and precision.
These features play a crucial role in improving productivity, product quality, and competitiveness: Precision and Accuracy: Advanced robots are designed to perform tasks with a high degree of precision and accuracy. This is crucial for applications such as 3D printing, CNC machining, and micro assembly. High Speed and Throughput: Advanced manufacturing robots are capable of operating at high speeds, leading to increased production throughput. This is particularly important in industries like automotive, electronics, and aerospace. Flexibility: Advanced robots are often designed to be more flexible and adaptable to various tasks. They can be easily reprogrammed or configured to handle different products or processes, reducing the need for expensive retooling. Features
Autonomy and Machine Learning: Many advanced manufacturing robots are equipped with machine learning algorithms and artificial intelligence (AI) to improve their decision-making capabilities. They can adapt to new situations and learn from experience. Energy Efficiency: Advanced robots are often designed to be more energy-efficient, reducing operational costs and environmental impact. Quality Control: Robots can be used for quality control and inspection tasks, ensuring that products meet strict quality standards. Additive Manufacturing: Advanced robots are involved in additive manufacturing processes, such as 3D printing. They can build complex, customized parts and structures layer by layer.
Applications Advanced manufacturing with robots is utilized in various industries and applications to enhance productivity, precision, and efficiency. Some of the notable applications of advanced manufacturing in robots include: Arc Welding Spot Welding Materials Handling Machine Tending Painting Picking, Packing and Palletizing Assembly Mechanical Cutting, Grinding, Deburring and Polishing Gluing, Adhesive Sealing and Spraying Materials
Advantages Advanced manufacturing in robots offers numerous advantages, which can have a significant impact on various industries and applications. Some of the key advantages of advanced manufacturing in robots include: Improved Productivity Enhanced Precision and Accuracy: Flexibility Cost Reduction Safety Quality Control Energy Efficiency
Disadvantages While advanced manufacturing with robots offers numerous benefits, there are also some disadvantages and challenges associated with their implementation. It's essential to consider these aspects when adopting advanced manufacturing technologies. Some of the disadvantages of advanced manufacturing in robots include: High Initial Investment Maintenance Costs Skilled Workforce Vulnerability to Technical Failures Job Displacement Environmental Impact
Conclusion Robots have become indispensable tools in various industries due to their ability to streamline processes, improve efficiency, and deliver consistent, high-quality results. Their applications are wide-ranging, from Cartesian and polar robots to collaborative robots ( cobots ) and mobile robots. These different types of robots each offer unique advantages in specific applications and environments. Robots have been successfully integrated into key industries such as automotive, electronics, aerospace, and metal and plastic manufacturing, demonstrating their value in modern production processes.