Beverage Industry - The Manufacturing Process, Equipment and Control

This presentation covers the importance and the manufacturing process of the beverage industry. It will cover the equipment used in the processes and the process flow diagrams of the control part. This was a group presentation held at College of Engineering, Pune (CoEP).

1. Beverage Industry Team Members: Sayali Kulkarni - Vinit Varu - Piyusha Bhokare

2. Importance

3. 1.9 Billion Drinks/Day $44.29 Billion Supports country’s economy Part of daily diet Employs millions worldwide

4. Classification

5. Manufacturing Process

6. Water Clarification Sugar Dissolving Sugar Blending Flavours Preservatives Colour Treated Water Sugar Syrup Processing/Carbonation Filling Packaging

7. CLARIFYING SUGAR DISSOLVING BLENDING CARBONATING Manufacturing Process

8. Coagulation Filtration Chlorination Floc Sand Chlorine SUGAR DISSOLVING BLENDING CARBONATING Manufacturing Process CLARIFYING

9. Base Ingredient of many Beverages 60-70°Bx 1°Bx = 1 gram sucrose/100 grams SUGAR DISSOLVING BLENDING CARBONATING Coagulation Filtration Chlorination Floc Sand Chlorine Manufacturing Process CLARIFYING

10. Process of combining materials forming product Sugar syrup + Flavors + Colors + Preservatives + Water Agitation causes unwanted aeration Base Ingredient of many Beverages 60-70°Bx 1°Bx = 1 gram sucrose/100 grams SUGAR DISSOLVING BLENDING CARBONATING Manufacturing Process CLARIFYING

11. + CO 2 Solubility Temperature Temperature 4°C Pressure ~ 40-60 psi SUGAR DISSOLVING BLENDING CARBONATING Manufacturing Process CLARIFYING Process of combining materials forming product Sugar syrup + Flavors + Colors + Preservatives + Water Too much agitation causes unwanted aeration Dissolved sugar and flavor concentrates are pumped in a pre-determined sequence

12. + CO 2 Solubility Temperature Temperature 4°C Pressure ~ 40-60 psi SUGAR DISSOLVING BLENDING CARBONATING Manufacturing Process CLARIFYING

13. Sugar Syrup Most important component of beverages Blend of sugar & saccharin -> Standard Sweetener Quality affects taste of product Important being an initial process

14. Dissolving Process

15. Heat Exchanger Dissolver Equipments

16. Plate-Type Heat Exchanger Metal Plates to transfer heat Channels formed between plates

17. Working – H.E. Formation of alternate channels

18. Control of H.E. Temperature Control to ensure good quality

19. CORIOLIS MASS FLOWMETER LEVEL DISSOLVER SUGAR SYRUP WATER BEVERAGE Dissolver Brix Concentration Control to ensure good quality

20. Thank You