Lecture 4 fdst-04 Food Industries .ppt

food industries

1. 1
Food Industry Food Industry
in Pakistanin Pakistan
Dr. Adnan Khaliq

2. 2
INTRODUCTIONINTRODUCTION
•Developments in food science and
technology
•Numerous food industries emerged
– Cottage to large-scale enterprises
•In Pakistan, in terms of labour engaged,
food industry ranks second after textile
•Food industries may be grouped:
– According to raw materials used
– Processes employed.

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FRUIT AND VEGETABLE PROCESSINGFRUIT AND VEGETABLE PROCESSING
•Raw materials from farm
•Preserve fruits and vegetables by:
–Canning
–Dehydration
–Cold storage
–Freezing
–Pickling
–Use of chemical additives
•Also process into juices, juice based beverages,
jams, jellies, marmalades, other products.

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FRUIT AND VEGETABLE PROCESSING..FRUIT AND VEGETABLE PROCESSING..
•Canning not much popular in Pakistan
•Few establishments can some fruits, vegetables
•Most produce destined for armed forces
•Little available in open market
•Some canned foods exported
• Prominent industries:
– Mitchell’s (Renala Khurd)
– Ahmad Foods (Karachi)
– Shezan International (Lahore).

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Fruit and Vegetable Processing contd....Fruit and Vegetable Processing contd....
•Dried fruits - figs, raisins, prunes, dates. etc
produced in respective growing regions
•Sun-drying - Some vegetables on small scale
•Commercial dehydration plants - still scarce
•Few plants in Karachi, Lahore, Faisalabad,
Gujranwala, Rawalpindi and Peshawar dehydrate
selected fruits, vegetables
•Liaquat Corp. (Gujranwala) and Pacific (Lahore)
pack dehydrated fruits
•Dehydrated spices entered groceries.

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Fruit and Vegetable Processing contd....Fruit and Vegetable Processing contd....
•Jams, jellies, ketchup, pickles. manufactured:
–Shezan (Lahore)
–Kinza (Hattar)
–National (Karachi)
–Best Foods (Lahore)
–Galaxy (Faisalabad)
–Mitchell’s (Renala Khurd)
–Dittu (Quetta).

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Fruit and Vegetable Processing contd....Fruit and Vegetable Processing contd....
• Cold storages scattered all over
• Available at suitable rent to farmers and
others
• Chambers maintain temperature only
• No control over atmospheric gases
• Food commodities stored vary:
– Onions, potatoes, Kinnows, apples.

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Beverage IndustryBeverage Industry
• Carbonated beverages - manufactured
from water, sugar, organic acids, flavours,
colours, carbon dioxide
• Locally prepared on small scale replaced
by international brands
• More than 20 large units in all big cities
• Some leading brands - Coca Cola, Fanta,
Sprite, Seven up, Pepsi Cola, Teem, RC
Cola.

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Beverage Industry..Beverage Industry..
•Still beverage industry started early 1960’s
• Shezan and Benz (Lahore) pioneered
• Numerous plants established, produce ready to
drink fruit based or synthetic still beverages
• Available in different packaging materials - Tetra
Pak, glass bottles (returnable and non-
returnable), non-returnable polyester (PET)
• Some manufacturers - Shezan, Benz, Golden,
Country Juice, Poly and Maaza.

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Beverage Industry..Beverage Industry..
•Pure fruit juices packed by very few firms
• Among these:
– Nestlé Milkpak (Lahore)
– CDL Foods (Lahore)
– Shezan (Lahore).

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Wheat & Grain Milling IndustryWheat & Grain Milling Industry
• Raw material - wheat, rice, corn, other
cereals
• Wheat milled in local chakkies or modern
fully automatic roller flourmills
• Over 400 units operating, mainly in
Punjab and Sindh
• Products obtained - Whole-wheat flour
(atta), maida, and suji.
•Bran separated from grains as by-product.

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Wheat and Grain Milling Industry..Wheat and Grain Milling Industry..
•Rice milling industries - about 200 units
•Concentrated in rice-growing areas of
Punjab and Sindh
•In Punjab most located in Gujranwala,
Sheikhupura, and Jhang districts
•Main product - Polished rice
•By-products - Rice bran and rice
polishing.

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Wheat and Grain Milling Industry..Wheat and Grain Milling Industry..
•CPC Rafhan at Faisalabad processes
maize
•Separates germ from endosperm - produce
corn oil
•Endosperm processed into numerous
products including corn starch and syrup
•Fauji Cereals (Rawalpindi) and Paradise
Trading Co. (Karachi) manufacture breakfast
foods from corn and other cereals.

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BAKING INDUSTRYBAKING INDUSTRY
• 1947 - one bakery plant in Lahore, BP
• Presently 58 large baking units with about 162
ovens
•Developments in equipment fabrication within
country encouraged proliferation
• Capacity about 1,32,000 tonnes per annum
• Vita Pakistan - 13 production units
• Other prominent names - Dawn, Bunny’s,
Wonder, BP, Marygold
•Primary products - leavened bread, buns, rusks,
cakes and cookies.

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Baking Industry ..Baking Industry ..
•Plants for manufacture of flat bread (roti)
established in some parts of the country
–Closed down
• Recently, Dawn, Bunny’s and some
others introduced flat bread and paratha.

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Baking Industry - Biscuits ..Baking Industry - Biscuits ..
250 biscuit producers in market
 About 200 biscuit factories in operation
Manufacturers with modern facilities:
Sufi Foods Kims
Silver Lake Mehtab Industries
Continental British Biscuits
Big Mak Diamond
Montgomery Biscuits

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Snack Food IndustrySnack Food Industry
 Roasted and fried nuts, potato chips, popcorn,
fried noodles, fried daals, others
 Salted and fried snacks produced at:
 Street level
 Small shops
 Small sized units
 Modern plants
 Some manufacturers:
Tripple Em Appeta Foods
 Bunny’s Mr. Chips
 Standard Foods Nirala Foods
 Usman Foods

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Snack Food Industry ..Snack Food Industry ..
 Extruded snacks relatively new
 Generally corn and rice based products
 Produced only by modern plants
 Leading producers
Tripple Em
 Appeta Foods

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Vegetable Ghee & Oil IndustryVegetable Ghee & Oil Industry
•Vanaspati ghee introduced by UniLever Pakistan
(Karachi) with brand name “Dalda”
•Manufactured from vegetable oils
•Presently over 200 units producing vegetable
ghee/cooking oil
•Some important industries:
–Ahmed Vegetable Oil (Karachi)
–Wazir Ali (Hyderabad)
–Habib Oils (Karachi)
–CPC Rafhan (Faisalabad)

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Sugar IndustrySugar Industry
• About 78 sugar mills
• 40 in Punjab
• 32 in Sindh
• 6 in NWFP
• Installed capacity 5.5 million tonnes sugar
• Limited supply of sugarcane resulted in
nearly 45 percent capacity utilization for last
few years.

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Confectionery IndustryConfectionery Industry
Over 200 large and small units
Produce variety of confectionery items:
 Hard-boiled sweets
 Toffees
 Chewing gums
 Chocolates
 Other products

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Confectionery Industry ..Confectionery Industry ..
Some well-known manufactures:
 Aamir Foods (Faisalabad)
 Goni Food Industry (Faisalabad)
 Asian Foods (Lahore)
 Big Mak (Lahore)
 Gujranwala Foods (Gujranwala)
 Mitchell’s Fruit Farms (Renala Khurd)
 Montgomery (Sahiwal)
 Hilal Confectionery (Karachi)
 English Sweets (Karachi)
 Candyland (Karachi)

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Confectionery Industry..Confectionery Industry..
•Sweetmeat industry still operating at
small scale
• Produce sold fresh on counter
• Some manufacturers in Karachi pack
varieties in tin cans, longer shelf life
• Nirala Sweets (Lahore) and United King
(Karachi) manufactures large variety of
sweetmeat products for local markets and
export to Middle East.

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Dairy IndustryDairy Industry
• Liberal bank loans for development of agro-
based industries provided impetus to dairy
industry
• Numerous plants established, mostly in Punjab
• Dairy plants mainly manufacture long-life milk in
Tetra or Brick packs
• Ghee, yoghurt, cheese, powdered milk and
evaporated milk some other products
• Well-known dairy plants:
• Nestlé Milkpak, CDL Foods, Millac, Milkfoods
(Jhang), Prime Dairies (Raiwind), Noon Dairies
(Bhalwal).

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Ice Cream ManufacturingIce Cream Manufacturing
•Traditional ‘kulfi’ and ‘kulfa’ still available
on small hand-carts (rehri) or shops
•Market taken over by large organizations -
introduced street vending on tricycle
freezing cabinets
•Few ice cream plants located in Lahore,
Karachi, Islamabad and other cities
•Important plants: Walls, Yummy, Rocco,
Smile, Igloo, Hico, and A-One.

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Meat and Poultry ProcessingMeat and Poultry Processing
• Beef, poultry processed into sausages, whole
frozen birds or pieces, & canned
• Euro (Peshawar) and Kings (Islamabad)
manufacture beef sausages
•K&N (Lahore) and Captain Butcha (Karachi) -
modern facilities for processing and freezing
poultry - retail sale and supply to large catering
organizations

27. Meat and Poultry ProcessingMeat and Poultry Processing
• Shezan (Lahore), Ahmad (Karachi) and
Mitchell’s (Renala Khurd) engaged in
canned meat products
• Others: Continental Foods (Peshawar),
Hunza (Hattar) and Sumera (Karachi).
27

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Fish ProcessingFish Processing
• Concentrated in Karachi and coastal areas of
Baluchistan and Sindh provinces
•Total 29 fish processing plants:
–4 in Pasni and Gwador
–rest in Karachi
•Major products - canned, frozen, dried and
salted fish
•Some fish industries - Lotus Fisheries, Mekran
Fisheries, Seamiles International, Seven Seas,
Spectrum Fisheries.

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ConclusionsConclusions
Food processing industry second largest
employer of labour
Due to certain social, cultural and economic
constraints, fruit, vegetable and meat processing
industries not much developed
Beverage industry (still and carbonated) taken
big stride in past few decades
 Sugar industry, vegetable oil and ghee
manufacturing, flour milling, and baking industry
provide consumer with variety of hygienic and
nutritious products.

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Conclusions..Conclusions..
• Snack food and confectionary well
developed
• Need to plan food processing industry on
scientific lines
•Need to find ways to implement agreed
upon programmes in long term perspective
in which food science and technology will
be a substantial part of the adopted
strategy.

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•End of Chapter 4
•Food Processing Industry in Pakistan
•Next
•Chapter 5
•Significance of Food Science
and Technology