Power-Point.presentation in smaw nc2 demo teaching sample
RalphApareci1
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63 slides
Aug 11, 2024
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About This Presentation
ppt in smaw demo
Size: 28.05 MB
Language: en
Added: Aug 11, 2024
Slides: 63 pages
Slide Content
GOODMORNING
ATTENDANCE
CLASSROOM RULES
OBSERVE SAFETY AT ALL TIMES
MINIMIZE UNNECESSARY NOISE.
CELLPHONE SHOULD BE KEPT AND SILENT DURING CLASS DISCUSSION UNLESS YOU WERE TOLD YOU TO USE IT.
AVOID PRACTICAL JOKES
MAINTAIN 5’S
Activity
A L H M P E R E W I V O R A M
L H W I V O M A M P E R E
H T A S N E M I R G V T H E S
A M I V S T R E N G T H
E T E L R E E D O C V T E R T E
E T V E L E C T R O D E
SMAW ELECTRODE CLASSIFICATION
OBJECTIVES: At the end of the lesson, you will be able to learn; Identify welding codes in SMAW electrode classification weld material using the given electrode according to its classification Value the importance of welding codes in SMAW electrode classification
Trade terms: Electrode – means one of the point through which electricity passes through
Tensile Strength – ability to determine the yield strength. Trade terms:
Tolerance – the allowable range from the standards. Trade terms:
TRADE TERMS: Welding Position – 1F,2F,3F,4F,1G,2G,3G,4G,5G,6G
Hydrogen - is a chemical element; it has symbol H and atomic number 1. TRADE TERMS:
Amperes - a measure of the amount of electricity flowing and helps determine the heat generated during the welding process. TRADE TERMS:
SMAW Electrode Classification (E7018) E ---------Electrode 70 --------Tensile Strength or 70,000 Pounds Per Square Inch 1 --------- Welding Positions 8 --------- Hydrogen Content 18 --------Current Setting and Dark glass number
Position 1G, 2G, 3G, 4G, 5G, 6G 1F, 2F, 3F, 4F
Electrode Coating: (Science 8) (week 8 Periodic Table of Elements) (S8MT-IIIi-j-12) Respiratory problems: Welding can produce harmful fumes that can be inhaled, leading to respiratory problems such as asthma or metal fume fever.
1-3 low hydrogen content equivalent to 10 – 7 hours of welding 4-6 med Hydrogen content equivalent to 6 – 4 hours of welding 7-9 high Hydrogen content equivalent to 2 - 1 hours of welding
Current setting: (Physics Grade 8) week 5&6 (relationship between current and voltage) (S8FE-Ig- 29) V = voltage, I = current, and R = resistance.
The last two digit number will determine the current setting of the welding machine to be used. (Tolerance must be observe) Example: (E7018) 18 equals to 100 – 180 amps. (E 6013) 13 equals to 100 – 130 amps.
The four most widely used electrode diameters are: 3/32” 1/8” 5/32” 3/16”
Dark glass number (SMAW 7/8-week 5/6) Personal protective equipment (PPE) TLE_IAAW7/8OS-0f-1
1 2 3 4 MYSTERY BOX CHALLENGE
What is the tensile strength if the electrode is 8013? 80013 B. 80000 D. 800 C. 800000
TRY AGAIN!
What number is used to get the tensile strength of a welding rod? 100 B. 1000 D. 1 C. 10000
TRY AGAIN!
What does the third digit on a electrode tell you? Flux coating it is made up from B. Tensile Strength D. Electrode C. Position in which the rod can be used
TRY AGAIN!
Hydrogen controlled electrodes were developed principally for? The prevention of porosity B. The prevention of cracking D. None of the above C. Replacing the costly electrodes
TRY AGAIN!
Welding Activity
Select one representative for each group to perform and another to explain the codes. Weld material following the given electrodes code. Group 1. tensile strength = 60000 psi current = 90 amp position = 1F flat
group 2 tensile strength = 70000 psi current = 180 amp position = 2F horizontal
tensile strength = 60000 psi current = 130 amps position = 3F vertical group 3
CONTENT EXEMPLARY (8PTS) GOOD (6 PTS) NEEDS IMPROVEMENT (4PTS) UNSATISFACTORY (2PTS) WELDING ELECTRODES CLASSIFICATION Demonstrate an excellent understanding of the material Good understanding of the material but not presented very clear Materials are presented clearly with missing elements Major issues in presenting the materials Welding Workpiece Weld workpiece accurately following all the given data Weld workpiece accurately with a minimal lapse Workpiece was weld but not following the given date Unable to weld the workpiece. RUBRICS
Process Questions; 1. How to Identify welding codes in SMAW ELECTRODE CLASSIFICATION? 2. What is the importance of knowing SMAW ELECTRODE CLASSIFICATION?
Evaluation: Multiple Choice: Choose the correct answer from the given options. encircle only the letter of your answer
What is Electrode? means one of the point through which electricity passes through means Tape of metal SMAW ELECTRODE Classification? All of the above
2. What is Tensile Strength? ability to determine the yield strength. ability to determine the strength. ability to determine the power. All of the above
3. In E7018 the _______ determine the current setting A. . E B. 70 c. 1 D. 18
4. How to Identify welding codes in SMAW ELECTRODE CLASSIFICATION a. by the size of the core wire b. through the Flux c. by the set of combine number and a letter indicated in the rod. d. None of the above
5. Why is it important to know SMAW ELECTRODE CLASSIFICATION? a. Because the composition of the electrode is critical to the quality of the weld b. Because the correct electrode can improve weld quality, porosity, and other defects. c. Because different electrodes are designed for various welding processes and materials. d. All of the Above
ADVANCE READING Identification of International SMAW ELECTRODE CLASSIFICATION Based on Allowable Current and Tolerances on Different Welding Machines.