Quality quiz copy

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Presents
QUALITY
QUIZ
Preliminary Round…….

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1. Quality is defined by this Man
Identify?

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W Edward Deming

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2. The principle also known as the 80–20 rule,
the law of the vital few, and the principle of
factor sparsity. A Business-management
consultant Joseph M. Juran suggested the
principle and named it after Italian famous
economist, who observed in 1906 that 80% of
the land in Italy was owned by 20% of the
population; he developed the principle by
observing that 20% of the pea pods in his
garden contained 80% of the peas.

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Pareto
Principle

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3. Who wrote the Book
“The power of six sigma”?

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Subir Chowdhury

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Florida power
and light limited

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5. The origin of this system of analysis comes from
US Armed Forces Military During the 1970s, use of
this system and related techniques spread to other
industries. It helps select remedial actions that
reduce cumulative impacts of life-cycle
consequences (risks) from a systems failure (fault).
It is used in many formal quality system such as QS-
9000 or TS 16949. The development of these
specifications helps to ensure the product will meet
the defined requirements and customer needs.

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FMEA

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6. During the Middle Ages, guilds adopted responsibility for quality control
of their members, setting and maintaining certain standards for guild
membership.
Royal governments purchasing material were interested in quality control
as customers. For this reason, King John of England appointed William
Wrotham to report about the construction and repair of ships. Centuries
later, Samuel Pepys, Secretary to the British Admiralty, appointed multiple
such overseers.
It refers to the systematic activities implemented in a quality system so
that quality requirements for a product or service will be fulfilled. It is the
systematic measurement, comparison with a standard, monitoring of
processes and an associated feedback loop that confers error prevention.
Two principles included in it are: "Fit for purpose", the product should be
suitable for the intended purpose; and "Right first time", mistakes should
be eliminated

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QA

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7. It was originated as a set of practices designed to
improve manufacturing processes and eliminate
defects. With the help of this powerful practice
process controls was visualise, John F. Mitchell the
chief engineer of Motorola launched the Iridium
satellite constellation, one of the most complex
projects undertaken by a private company, which
involved some 25,000 electronic components and
took 11 years to develop and implement at a cost of
$5 Billion. The processes resulted in $16–17 Billion
savings to Motorola as in 2006 with the help of the
practice which Mitchell implemented for Motorola.

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Six Sigma

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8.Abbreviate
DMIAC

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Define
Measure
Identify
Analyze
Control

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9. Abbreviate
APQA

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Advance Product
Quality Approval

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11. In 1747, while serving as surgeon on HMS Salisbury, James Lind carried out a
controlled experiment to develop a cure for scurvy. Lind selected 12 scurvy
patients from the ship. Lind he provided strict entry requirements to reduce
extraneous variation. He divided them into six pairs, giving each pair different
supplements to their basic diet for two weeks. The treatments were all remedies
that had been proposed.
The men who had been given citrus fruits recovered dramatically within a week.
One of them returned to duty after 6 days and the others cared for the rest. The
others experienced some improvement, but nothing was comparable to the citrus
fruits, which were proved to be substantially superior to the other treatments.
This a very tool came into existence which helps one to find the root cause.

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DOE

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12. The concept first developed in 1961 in
Yamaha electric plant, where manual
assembly of a child part in a two way push
button switch was undetected and could only
be discovered when it reaches its end user,
which fetch the huge embarrassment on
customer front. Mr. Shiego Shingo came with
out a concept which could save the company
from humiliation and the such a stable
process thatt could make mistake impossible.

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Poka Yoke

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13. Who invented
Gearbox for
automobile?

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W H James

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14. PDCA is concept
given by which famous
Quality Guru?

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W Edward Deming

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15. First company to use automatic
transmission on vehicle?
https://www.youtube.com/watch?v=Ue07DdPQv0k
Oldsmobile

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17. The capability index
which accounts for the
process centering and is
defined a minimum of
CPU and CPL is called?

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Process capability index

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18. First Edition of TS 16949 came
in the year?

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1999

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19. ISO abbreviated as?

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International organization for
standardization

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20. First edition of ISO came in
the year?

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1987

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21. Number of clauses in TS?

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8

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22. Number of implementation
clauses in TS?

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5

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23. Quality Management system
is which clause of TS?

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4

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25. IATF is abbreviated as

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International Automotive
Task Force

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26. In TS manual what does
“shall” requirement indicates?

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Mandatory requirement

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26. In TS manual what does
“should” requirement indicates?

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Recommendation

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27. Customer focus comes in
which clauses of TS16949?

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5.2

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28. Pre requisite for SPC?

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MSA

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29. What is the acceptable limit
for R&R for any instrument?

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10%

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30. First company to use Seat
Belt?

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Volvo

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31. In G1150, what does
1150 indicates?

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Input torque

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32. Malcolm Baldrige National Quality
Award recognizes U.S. organizations
in the business, health care, education,
and nonprofit sectors for performance
excellence, a similar type of quality
award popular among TATAs name it?

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TBEM

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33. What was the theme of
London Olympics?

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Inspire generation

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34. Standards use to
define gear quality?

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DIN

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35. TBEM is facilitated
across TATA group
by which divisions of
Tata Sons?

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TQMS

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36. How many phases
are there in APQP?

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Five

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37. What is the third
phase of APQP?

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Process design & development

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38. How many elements
are there in APQP?

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23

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39. What does
APQP stands for?

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Advanced Product Quality Planning

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40. Among the 7 QC tools, which tool is missing
1) Flow Chart
2) Checksheet
3) Histogram
4) Pareto
5) Cause & Effect
6) _________
7) Control Charts

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Scatter Diagram

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41. When was FMEA first
developed?

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In USA in mid 60’s, in
NASA for Apollo Project

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42. As per FMEA 4th
edition, what is the
threshold value for RPN?

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No threshold value

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43. In FMEA, what is the severity
rating if the effect of failure
mode involves non compliance
with govt regulations with
warning ?

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9

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44. In FMEA, occurrence
rating is given for

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Potential Cause of Failure

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45. In FMEA severity
rating is given for

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Potential Effect of Failure

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46. In FMEA, what is the
detection rating for visual
inspection?

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7 (in station) & 8 (post processing)

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47. What are the 3 different
types of Control Plan?

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Prototype
Pre launch or pilot
Production

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48. What is the formula to
calculate process capability?

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(USL-LSL)/6 sigma

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50. For measuring any
dimension what should
be the least count of
the instrument used?

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1/10 of tolerance

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51. How many documents
are there in a PPAP?

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19

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52. How many levels of
PPAP are there?

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5

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53. What is the default
level of a PPAP?

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Level 3