Unit 3 Lecture 1-2 Linear and Angular Measurement.pdf

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About This Presentation

lecture slides


Slide Content

Linear and Angular
Measurement
1
Unit 1 Lecture 1-4

2
Unit 3 Lecture 1-2
Linear and Angular Measurement
❑DefinitionofMetrology
❑DesignofLinearMeasurementInstruments
❑LinearandAngularMeasurement:
1.Linearmeasuringinstruments:Vernier,micrometerand
intervalmeasurement-Slipgaugesandclassification.Interferometer,
opticalflatsandlimitgaugesComparators:Mechanical,pneumaticand
electricaltypes,applications.
2.Angularmeasurements:Sinebar,opticalbevelprotractor,Taper
measurements

Definition of Metrology
3
❑DefinitionofStandards:Astandardisdefinedas“somethingthat
issetupandestablishedbyanauthorityasruleofthemeasureof
quantity,weight,extent,valueorquality”.
❑Metrologyisthenamegiventothescienceofpuremeasurement.
Butinengineeringpurposes,EngineeringMetrologyisrestrictedto
measurementsoflengthandanglesandotherqualitieswhichare
expressedinlinearorangularterms.

4
❑DimensionalmetrologyisthatbranchofMetrologywhichdealswith
measurementof“dimensions“ofapartorworkpiece(lengths,angles,
etc.)
❑Dimensionalmeasurementsattherequiredlevelofaccuracyarethe
essentiallinkbetweenthedesigners’intentandadeliveredproduct.
❑Mostpeople’sfirstcontactwithlinearmeasurementiswithasteelruleora
tapemeasure.
❑Measurementsystemsaremainlyusedinindustriesforqualitycontrol.
Oftenwidelyusingmeasurementsare
1.LinearMeasurement
2.Angularmeasurement
Definition of Metrology

5
❑TheLinearMeasurementincludesmeasurementsoflength,
diameters,heightsandthickness
❑TheAngularmeasurementincludesthemeasurementofanglesor
tapers
❑Averycommonmeasurementisthatofdimensions,i.e.,length,
width,heightofanobject.Dimensionsofthemeasuring
instrumentsareclassifiedasfollows
▪Low resolution devices (up to 0.25mm)
▪Medium resolution devices (up to 0.0025mm)
▪High resolution devices (less than microns)
Definition of Metrology

6
Definition of Metrology
Steel rule
Steel rule with assistance of
◦Calipers
◦Dividers &
◦Surface gauges
Thickness gauges
Low resolution devices

7
Definition of Metrology
Micrometer
Micrometer with assistance of
◦Telescoping
◦Extendable ball gauges
Vernier calipers
Dial indicators
Microscope
Medium resolution devices

8
Definition of Metrology
High resolution devices
Gauge blocks
Gauge block with assistance of
◦Mechanical comparator
◦Electronic comparator
◦Pneumatic comparator
◦Optical flats

9
❑However,today’sengineerhasachoiceofwiderangeof
instrumentstochoosefromrightfrompurelymechanically
operatedinstrumentstodigitalelectronicsinstruments.
❑Onehastoonlyconsiderthenatureofapplicationandcostof
measurementtodecidewhichinstrumentisthebestforan
application.
❑Thischaptercoversabroadrangeoflinearmeasurement
instrumentsfromasimplesteelruleuptodigitalcalipersand
micrometer
Definition of Metrology

Design of Linear
Measurement Instruments
❑Themeasuringaccuracyoflinegraduatedinstrumentsdepends
ontheoriginalaccuracyoflinegraduations.Excessivethickness
orpoordefinitionofgraduatedlinesaffecttheaccuracyof
readingscapturedfromtheinstrument.
❑Anyinstrumentincorporatingascaleisasuspectunlessitis
providedcompensationagainstwear.
❑Attachmentscanenhancetheversatilityofinstruments.
However,everyattachmentusedalongwithaninstrument,
unlessproperlydeployed,maycontributetoaccumulatederror.
Wearandtearofattachmentscanalsocontributetoerrors.
10

Design of Linear
Measurement Instruments
❑Instrumentssuchascalipersdependonthefeeloftheuserfortheir
precision.Goodqualityoftheinstrumentpromotesreliability,but
ultimatelyskilloftheuserensuresaccuracy.
❑Theprincipleofalignmentstatesthatthelineofmeasurementand
thelineofdimensionbeingmeasuredshouldbecoincident.This
principleisfundamentaltogooddesignandensuresaccuracyand
reliabilityofmeasurement.
❑Dialversionsofinstrumentsaddconvenienceinreading.
Electronicversionsprovidedigitalreadoutswhichareeveneasier
toread.
11

Design of Linear
Measurement Instruments
❑Oneimportantelementofreliabilityofaninstrumentisits
readability.
❑Ifcostisnotanissue,digitalinstrumentsmaybepreferred.The
chiefadvantageofelectronicmethodistheeaseof‘signal
processing’.Thereadingsmaybeexpresseddirectlyintherequired
formwithoutadditionalarithmetic.Thereadingscanbestoredona
memorydeviceforfurtheruseandanalysis.
❑Whenever,contactbetweentheinstrumentandsurfaceofthejob
beingmeasuredisinevitable,contactforceshouldbeoptimumto
avoiddistortion.Thedesignercannotleavethefateofthe
instrumentontheskilloftheuseralone.
12

Linear and Angular Measurement
13
Measuringtoolsandinstruments
Direct (contact) measurement
(e.g. micrometer or caliper)
Indirect(non-contact)measurement
(advancedmethodssuchasoptical,
ultrasonic,laser,etc.)
▪Calipers
▪Gauges and Gauge Blocks
▪Sine Bar
▪Special-purpose tools
▪Rules
▪VernierCalipers
▪VernierGauges
▪Micrometers
▪Protractors
▪DialIndicators
Graduated
(either linear or angular
graduations incorporated into
measuring system of the tool)
Non-graduated
(gauges or adjustable
tools which compare
the measurements)

Surface Plate
14

Surface Plate
15

Surface Plate
16

V‐ Blocks
17
V-Block:
❑Checkingroundnessofcylindrical
workpiece
❑Marking centers accurately
❑90°angle
❑Types:
i.Depending on accuracy
▪Grade A
▪Grade B
ii.Depending on design
▪One vee
▪Two vee

V‐ Blocks
18

V‐ Blocks
19

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20
GraduatedLinearMeasurement-Rules

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21
GraduatedLinearMeasurement-Rules

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22
GraduatedLinearMeasurement-Rules

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23
GraduatedLinearMeasurement-Rules

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24
GraduatedLinearMeasurement-Rules
Imperialsteelrulewithvariouslengths
havinggraduationsoneachside
Samerulewithrelativelylarger
graduations
Metricsteelrulewithvariouslengths
havinggraduationsoneachside
How to read a rule:
A = 12 mm (12
th
graduation)
B = 22 mm (22
nd
graduation)
C=31.5mm(between
D=40.5mm(between
31st
40th
and 32nd)
and 41st)
resolution?

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25
GraduatedLinearMeasurement-Scaled Instruments

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26
GraduatedLinearMeasurement-Depth Gauge

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27
GraduatedLinearMeasurement-Combination Set

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28
GraduatedLinearMeasurement-Combination Set

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29
GraduatedLinearMeasurement-Vernier Instruments

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30
GraduatedLinearMeasurement-Vernier Instruments
❑Twoscales:Main&
Vernier
❑Slightdifferencein
divisionsisused
enhance the
accuracy
❑Threeelements:
Beam,FixedJaw&
SlidingJaw
❑Errors in
measurements
❑DigitalCaliper

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31
GraduatedLinearMeasurement-Vernier Instruments

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32
GraduatedLinearMeasurement-Vernier Instruments
Components of vernier calipers are
❑Main scale
❑Vernier scale
❑Fixed jaw
❑Movable jaw
Types of vernier calipers
1)Type A vernier caliper
2)Type B vernier caliper
3)Type C vernier caliper

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33
GraduatedLinearMeasurement-Vernier Caliper

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GraduatedLinearMeasurement-Vernier Caliper
Guidelines for the use of Vernier Caliper

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35
GraduatedLinearMeasurement-Vernier Caliper
Guidelines for the use of Vernier Caliper

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36
GraduatedLinearMeasurement-Vernier Caliper

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37
GraduatedLinearMeasurement-Vernier Caliper

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38
GraduatedLinearMeasurement-Vernier Caliper
❑Verniercalipersareavailableinsizeof150mm,225mm,900mmand1200mm.
❑Theselectionofthesizedependsonthemeasurementstobetaken.
❑Verniercalipersareprecisioninstruments,andextremecareshouldbetaken
whilehandingthem.
Verrier caliper with 0.02 mm Least Count is generally used in work shop.
In this Vernier caliper main scale division (49mm) are divided in to 50 equal part in the Vernier scale.
i.e. 1 main scale division =1 mm (MSD)
1. Vernier scale division =49\50 mm
(VSD)
Least count is : 1mm –49\50 =1\50 mm
The difference between 1 MSD and 1 VSD = 0.02mm

Linear and Angular Measurement
39
GraduatedLinearMeasurement-Vernier Caliper
Main scale reading =35mm
The vernier division coinciding with the main scale is the 20th division.
Value=20 multiplied by 0.02=0.40mm.
Total reading is 35mm+0.40= 35.40mm
35.40 mm
Example

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40
GraduatedLinearMeasurement-Vernier Caliper
Dial Caliper

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41
GraduatedLinearMeasurement-Vernier Caliper
Electronic Digital Caliper

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GraduatedLinearMeasurement-Vernier Caliper
Electronic Digital Caliper

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GraduatedLinearMeasurement-Vernier Depth Gauge

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44
GraduatedLinearMeasurement-Vernier Height Gauge
❑KindofVernierCaliper
❑Haveaccessoriesto
makesuitablefor
heightmeasurement

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45
GraduatedLinearMeasurement-Micrometer Instruments

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46
GraduatedLinearMeasurement-Micrometer Instruments
Conformity to ABBE’s Law

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47
GraduatedLinearMeasurement-Micrometer Instruments
Conformity to ABBE’s Law

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48
GraduatedLinearMeasurement-Micrometer Instruments
Parts of Micrometer
▪Frame
▪Anvil and spindle
▪Screwed spindle
▪Graduated sleeve or barrel
▪Ratchet or friction stop
▪Spindle clamp

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49
GraduatedLinearMeasurement-Micrometer Instruments

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50
GraduatedLinearMeasurement-Micrometer Instruments
V-anvilMicrometer(measuringodd
flutedtaps,millingcutters,reamers,
andcheckingoutofroundness)Dial-indicatingMicrometer
Direct-reading
Micrometer
ScrewThreadMicrometer(measuring
pitchdiameterofscrewthreads)

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51
GraduatedLinearMeasurement-Micrometer Instruments
Outside Micrometers

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52
GraduatedLinearMeasurement-Micrometer Instruments
Outside Micrometers

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53
GraduatedLinearMeasurement-Micrometer Instruments
Outside Micrometers

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54
GraduatedLinearMeasurement-Micrometer Instruments
Types of Micrometers

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55
GraduatedLinearMeasurement-Micrometer Instruments
Types of Micrometers

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56
GraduatedLinearMeasurement-Micrometer Instruments
Types of Micrometers
MetricMicrometer
SLEEVE (BARREL) READING
Metric Vernier
Micrometer
THIMBLEREADINGVERNIERREADING

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57
GraduatedLinearMeasurement-Micrometer Instruments
Vernier Micrometer

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58
GraduatedLinearMeasurement-Micrometer Instruments
Vernier Micrometer

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59
GraduatedLinearMeasurement-Micrometer Instruments

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60
GraduatedLinearMeasurement-Micrometer Instruments

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61
GraduatedLinearMeasurement-Micrometer Instruments
Inside Micrometer Caliper

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62
GraduatedLinearMeasurement-Micrometer Instruments
Inside Micrometer Caliper
StandardInsideMicrometers DigitalInsideMicrometers

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63
GraduatedLinearMeasurement-Micrometer Instruments
Inside Micrometer Caliper

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64
GraduatedLinearMeasurement-Micrometer Instruments

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65
GraduatedLinearMeasurement-Micrometer Instruments

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66
GraduatedLinearMeasurement-Pin Gauge

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67
GraduatedLinearMeasurement-Pivotal Stylus & Autocollimator

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68
GraduatedLinearMeasurement-Pivotal Stylus & Autocollimator
Measuring the diameter of small bore by Pivoted Stylus

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69
Non-GraduatedLinearMeasurement-Calipers
Calipers:
➢Consists of two legs
➢Accessory to scale
➢Reducesightingerrors
andincreaseaccuracy
➢Two types:
ii.Firm Joint type
✓Outside
✓Inside
ii.Spring type
✓Outside
✓Inside
✓Transfer
✓Hermaphrodite

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70
Non-GraduatedLinearMeasurement-Calipers
➢Standard calipers have a fine adjustment screw and a quick-adjusting spring nut.
➢Accuracy obtained with these tools depends mostly on the inherent skill of users.
➢The measurements are carefully transferred to a graduated measuring tool.
Caliper for inside
measurement
Caliper for outside
measurement
Caliper used
as a divider

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71
Non-GraduatedLinearMeasurement-Calipers
❑Therearemanyjobswhosedimensionscannotbemeasured
accuratelywithasteelrulealone.Atypicalcaseinpointisajob
withcircularcross‐section.
❑Anattempttotakemeasurementusingasteelrulealonewillleadto
error,sincethesteelrulecannotbepositioneddiametricallyacross
thejobwiththerequireddegreeofaccuracy.
❑Calipersaretheoriginaltransferinstrumenttotransfersuch
measurementsontoarule.Theycaneasilycapturethediameterof
ajob,whichcanbemanuallyidentifiedasthemaximumdistance
betweenthelegsofthecaliperthatcanjustslideoverthediameter
ofthejob.
❑Eventhoughcalipersarehardlyusedinproductioninspection,they
arewidelyusedintoolroomandrelatedwork.

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72
Non-GraduatedLinearMeasurement-Calipers
❑Calipersdophysicallyduplicatetheseparationbetweenthereference
pointandmeasuredpointofanydimensionwithintheirrange.Theydo
thejoboftransferringadimensiononly,butnotmeasuringinstruments
ontheirown.
❑Calipersareavailableinvarioustypesandsizes.Twomajortypesarethe
firmjointcaliperandthespringcaliper.
❑Firmjoint,asthenameitselfsuggests,canholdthepositionoftwolegs
openedouttoaparticulardegreeunlessmovedbycertainforce.Thisis
possiblebecauseofhigherfrictioninthejointformedbetweenthetwo
legsofthecaliper.Alocknutisneededtolockthecaliperinaparticular
position.
❑Ontheotherhand,aspringcalipercanholdaparticularpositionthanksto
thespringpressureactingagainstanadjustingnut.Thispermitsvery
carefulcontrolandnolockisneeded..

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73
Non-GraduatedLinearMeasurement-Calipers

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74
Non-GraduatedLinearMeasurement-SpecialPurposeGauges
ScrewPitchGauges(consistingofametalcase
containingmanyseparateleaves.Eachleafhasteeth
correspondingtoadefinitepitch.Bymatchingthe
teethwiththethreadonwork,thecorrectpitchcanbe
readdirectlyfromtheleaf)
TapandDrillGauges(consistingofaflat
rectangularsteelplatewithholesaccurately
drilledandidentifiedaccordingtotheirsize)
RadiusGauges(availableasindividualleavesandpeachleafismarkedwith
itsradius.Theyaredesignedtocheckbothconvexandconcaveradii)
➢Engineer'staper,wire&thickness
gauge:
❑Consistsofleavesfor
❑Tapermeasurement
❑Wirediametermeasurement
❑Thicknessofsmallgaps
➢PitchScrewGauge:
❑Containsmultipleleaves
❑Matchesteethontheleaves
withteethonwork

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75
Non-GraduatedLinearMeasurement-SpecialPurposeGauges
ScrewPitchGauges(consistingofametalcasecontainingmanyseparate
leaves.Eachleafhasteethcorrespondingtoadefinitepitch.Bymatchingthe
teethwiththethreadonwork,thecorrectpitchcanbereaddirectlyfromthe
leaf)
TapandDrillGauges(consistingofaflatrectangular
steelplatewithholesaccuratelydrilledandidentified
accordingtotheirsize)
Radius Gauges (available as individual leaves and each
leaf is marked with its radius. They are designed to check
both convex and concave radii)

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76
Non-GraduatedLinearMeasurement-Slip Gauge

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77
Non-GraduatedLinearMeasurement-Rectangular Gauge Blocks
Slip Gauge Box
Slipgaugesarerectangular
blocksofsteelhavingacross-
sectionofabout30by10mm
Normalset
Range Step Pieces
1.001 to
1.009
0.001 9
1.01 to 1.09 0.01 9
1.1 to 1.9 0.1 9
1 to 9 1 9
10 to 90 10 9
Total 45

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78
Non-GraduatedLinearMeasurement-Rectangular Gauge Blocks
Slip Gauge Box-Special Set
Range Step Pieces
1.001 to 1.009 0.001 9
1.01 to 1.49 0.01 49
1.5 to 9.5 0.5 19
10 to 90 10 9
Total 86
Classification
▪AA slip gauges
▪A slip gauges and
▪B slip gauges
1.AA slip gauges
Master slip gauges
Accurate to plus or minus two microns per meter
2.A slip gauges
Reference purpose
Type A is guaranteed accurate up to plus or minus four microns per
meter
3.B slip gauges
Working slip gauges
Type 'B' for plus or minus eight microns per meter

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79
AngularMeasurement

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80
AngularMeasurement–Sine Bars

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81
AngularMeasurement–Sine Bars

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82
AngularMeasurement–Sine Bars

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83
AngularMeasurement–Sine Bars

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84
AngularMeasurement–Sine Bars

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85
AngularMeasurement–Sine Bars

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86
AngularMeasurement–Sine Bars

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87
AngularMeasurement–Sine Bars

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88
AngularMeasurement–Sine Bars
LimitationsofSineBars:Thesinebarsinherentlybecome
increasinglyimpracticalandinaccurateastheangleexceeds
45°becauseoffollowingreasons:
▪Thesinebarisphysicallyclumsytoholdinposition.
▪Thebodyofthesinebarobstructsthegaugeblockstack,
evenifrelieved.
▪Slighterrorsofthesinebarcauselargeangularerrors.
▪Longgaugestacksarenotnearlyasaccurateasshorter
gaugeblocks.
▪Temperaturevariationbecomesmorecritical.
▪Adifferenceindeformationoccursatthepointofroller
contacttothesupportsurfaceandtothegaugeblocks
▪Thesizeofgauges,instrumentsorpartsthatasinebar
caninspectislimited,sinceitisnotdesignedtosupport
largeorheavyobjects.

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89
AngularMeasurement–Rollers

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90
AngularMeasurement–Rollers

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91
AngularMeasurement–Rollers

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92
AngularMeasurement–Rollers

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93
AngularMeasurement–Sprit Level

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94
AngularMeasurement–Sprit Level
❑Characteristicelementofalevel
❑Sensitivity:expressedastheangleoftiltinsecondsfor
whichbubblewillmovebyonedivisiononthetube
❑Sensitivity=Angleinseconds/1divisionoftube
❑Constantofspritlevel:changeintilt,expressedin
mm/m
❑Accuracyoflevel:baseshouldbeflatwithinprescribed
limits
❑Errors:duetoerrorinthevial,curvaturebeingnon-
uniform,scalepositionedincorrectlyandtemperature
variations

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95
AngularMeasurement–Angles Gauges

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96
AngularMeasurement–Angles Gauges

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97
AngularMeasurement–Protractor

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98
AngularMeasurement–UniversalBevelProtractor

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99
AngularMeasurement–UniversalBevelProtractor

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100
AngularMeasurement–UniversalBevelProtractor

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AngularMeasurement–UniversalBevelProtractor

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AngularMeasurement–UniversalBevelProtractor

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AngularMeasurement–UniversalBevelProtractor

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104
AngularMeasurement–OpticalBevelProtractor

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105
AngularMeasurement–OpticalInstruments

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106
AngularMeasurement–OpticalInstruments
Autocollimator
❑Infinitytelescopeandcollimatorcombinedinto
one
❑Anopticalinstrumentusedforsmallangular
differences
❑Providesverysensitiveandaccurateapproach
Application
▪Measurementofstraightnessandflatness
▪Preciseangularindexing
▪Assessmentofsquareness
▪Parallelismofcomponents

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107
AngularMeasurement–OpticalInstruments

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AngularMeasurement–OpticalInstruments
Autocollimator

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AngularMeasurement–OpticalInstruments

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110
AngularMeasurement–OpticalInstruments
Autocollimator

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AngularMeasurement–OpticalInstruments

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112
AngularMeasurement–OpticalInstruments

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AngularMeasurement–OpticalInstruments

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AngularMeasurement–OpticalInstruments

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115
AngularMeasurement–OpticalInstruments

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116
AngularMeasurement–OpticalInstruments

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117
Comparators
1)Mechanical comparators
2)Electrical comparators
3)Optical comparators
4)Pneumatic comparators

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118
Comparators –Mechanical comparators
❑Itisaprecisioninstrumentemployedtocomparethedimensionofagiven
componentwithaworkingstandard
❑Itdoesnotmeasuretheactualdimensionbutindicateshowmuchitdiffersfrom
thebasicdimension

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119
Comparators –
Mechanical comparators

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120
Comparators –Electrical comparators

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121
Comparators –
Electrical comparators
❑Thesecomparatorsdependonthe
principleofbalancingthe
Wheatstonebridge,(R
1/R
2)=
(R
3/R
4)applicableforonlyto
directcurrentobtainedfroma
battery.

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122
Comparators –Electronic Comparators

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123
Comparators –Electronic Comparators

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124
Comparators –Optical Comparators

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125
Comparators –Optical Comparators

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126
Comparators –Pneumatic Comparators
❑InPneumaticcomparatorsairisusedasameansof
magnificationandhencetheyuseprincipleofairjet.
❑AchamberisfittedwithcontrolorificeCanda
gaugingorificeGthroughwhichairflowsfroma
supplyataconstantpressureP
1.
❑IfthesizeofthecontrolorificeCremainsconstant,
anyvariationinsizeofGwillcausealterationof
pressureP
2inthechamber.
❑Thisvariationismeasuredbyasuitablepressure
gaugegraduatedtoreadinlinearunits.

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127
Comparators –Pneumatic Comparators
❑Basedonthephysicalphenomenon,
pneumaticcomparatorsareclassifiedas;(a)
Floworvelocitytype(b)Backpressuretype
❑Flowtypesoperatebysensing&indicating
themomentaryrateofflow.
Systems of Pneumatic comparators
❑Compressedairafterfiltering&
pressureregulationflowsthrougha
glasstubewithasmallmetalfloat.
❑Theairthenpassesthroughaplastic
tubetothegaugeheadwithtwo
diametricallyoppositeorificesforthe
airtoescape.

Linear and Angular Measurement
128
Comparators –Pneumatic Comparators
Systems of Pneumatic comparators

Linear and Angular Measurement
129
Comparators –Pneumatic Comparators
Back pressure type Pneumatic Comparators

Linear and Angular Measurement
130
Comparators –Pneumatic Comparators
Back pressure type Pneumatic ComparatorsConstant
pressure
source
P1 P2
To atmosphere
O
c mO
Principle of back pressure type Pneumatic comparator
Back Pressure Circuit
Air supply
Filter
Regulator
Bourdon tube
Scale
Work piece
Measuring head
Tags